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Maker - Product Challenge

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Changemakers

Compaction machines and technologies crush or compress materials and make them denser. Compaction can be used to simply save space or to shape materials into a desired form or format. Tablets, pellets, or briquets are formed by compactors but powder presses also help form cosmetic eyeshadow or face powder.

Compaction

Kaolin, also called china clay, is made from natural rock composed of aluminosilicate clay or kaolinite. Kaolin has wide applications in different industries. Moreover, their classification depends on their industrial use, which includes film formation, fiber extension, polymer extension and chemical composition. Choose a kaolin processing machine to help you make kaolin for beauty products, paper filler, coating, ceramics and even medicine.

Kaolin

The roller compactor is used for briquetting larger throughputs. Briquetting is the compression of powders into briquettes between two counter-rotating rollers, and the typical applications for this machine are chemical products, minerals, refractories, charcoal, and metal powder.


<h2>Robust briquetting of chemicals, minerals, and metals</h2>
Kompaktor MS from Hosokawa Alpine is a robust device used to compress powder to granulate or briquettes. Due to high press forces, the machine base unit is made from carbon steel. Briquetting of chemicals and minerals/metals are the strong points of the Kompaktor MS: production of briquettes out of sponge iron, magnesium oxide, burnt lime, and many other products; dry granulation of salts, NPK fertilizers, torrefied biomasses, charcoal, and many more.

Roll diameters ranging from 300 mm up to 1110 mm cover a broad range of different throughput capacities (0.5– 120 t/h). Several vertical feed screws provide for an ideal product distribution over the roll width at high throughputs. This guarantees a homogenous compression density. Dual gear reducer providing for exactly matching circumferential speed of the rolls.

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Roller compactor

For the laboratory or small amount compaction, granulation and briquetting of mineral and chemical products, abrasive products, and for frequent product changes.


<h2>Small scale granulation with effortless product changes</h2>
The Kompaktor® CS 25 from Hosokawa Alpine is particularly suited for the laboratory and for small product amounts. Where you will be able of processing powder to get granulate or briquettes. This process is described as compaction or briquetting.

This Laboratory roller compactor is made for frequent product changes and abrasive products because the rollers can be easily replaced. Due to the cantilever bearing the Kompaktor CS 25 is particularly easy to maintain and this with 25 tons of press force.

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Laboratory roller compactor

Many industries require reliable pelletizing equipment with smaller scale production capacities. These industries include chemicals, pharmaceuticals, synthetic material manufacture, waste disposal and recycling, minerals, and energy where compaction and uniform output are important but high volume production of a pelletized product is not necessarily the industries’ focus.


<h2>Robust smaller scale pelletizers with a proven design from an industry leader</h2>
Amandus Kahl produces smaller scale pelletizing presses with proven success for many types of products that often do not require the high volume production of larger presses. This line of presses uses the proven technology of Amandus Kahl’s larger sized presses in a scale more appropriate to the smaller production volumes. The presses use pan grinder rollers to compact the input material and force it through a flat pelletizing die forming continuous strands of compacted product. The strands are then cut to the desired length using rotating knives.

The pan grinder rollers and knives rotate slowly ensuring optimum pellet quality and minimized generation of noise and heat. The grinder roller speed is infinitely adjustable. The grinder roller gap and strand cutter are also adjustable for optimized pellet quality for your particular needs.

The flat die design ensures even distribution of feed material and optimized pressure in a more compact package than traditional ring die type presses. Pellet dies are readily changeable without specialized tools for easy experimentation and process development aiding the customer in developing a process that is optimized for their product. Amandus Kahl variable speed proportioning screw is often used in conjunction with these units to ensure consistent and uniform feeding of raw materials.

Small scale pelleting press

Production of certain pelletized products requires working with output products of a pasty consistency. These products include pigments, clay, detergent additives, vitamin products, and many other products where problems of adhesion of fresh pellets are often encountered. Processing of these types of products requires a pelletizing press that allows the fresh pellets to be directly deposited on a gently transporter such as a conveyor.


<h2>A pelletizing press for depositing pellets directly onto your conveyor</h2>
Amandus Kahl produces pelletizing presses with overhead drives that allow pellets to be deposited directly onto a conveyor from above-eliminating the adhesion issues of fresh pellets often encountered with pasty products. This line of presses uses the proven technology of Amandus Kahl’s other pelletizing presses but the drive unit is above the pelletizing die rather than below it allowing gentle direct deposition of the fresh pellets onto a conveyor. The presses use pan grinder rollers to compact the input material and force it through a pelletizing die forming continuous strands of compacted product. The strands are then cut to the desired length using rotating knives.

The pan grinder rollers and knives rotate slowly ensuring optimum pellet quality and minimizing generation of noise and heat. The grinder roller speed is infinitely adjustable. The grinder roller gap and strand cutter are also adjustable for optimized pellet quality for the customer’s particular needs.

Pellet dies are readily changeable without specialized tools for easy experimentation and process development aiding the customer in developing a process that is optimized for their product. A Kahl variable speed proportion screw is often used in conjunction with these units to ensure consistent and uniform feeding of raw materials.

Pelleting press with overhead drive

Find production technology for Kaolin compaction, and connect directly with leading machine manufacturers worldwide

Kaolin compaction

Which kaolin compaction equipment do you need?

Roller compactor

Laboratory roller compactor

Small scale pelleting press

Pelleting press with overhead drive

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