Wafer sheet conditioning tunnel for chocolate coating
Optimize your chocolate-coated wafer production by ensuring precise moisture control before coating, preventing cracks and expansion while maintaining product quality.
Controls Moisture and Conditions Wafer Sheets
The Wafer Sheet Conditioning Tunnel CK from Hebenstreit GmbH is designed for the precise control of moisture in wafers and chocolate-coated products, addressing the critical need to prevent expansion and cracking during production. This conditioning tunnel uses an optimized air conduction system, ensuring uniform moisture distribution and maintaining the quality of finished products. Suitable for applications ranging from wafers to pet treats, it processes up to 1,646 wafer sheets per minute, with conditioning times between 20 to 30 minutes depending on the product. The fully automatic system includes a stainless steel design for durability and ease of maintenance, with optional online moisture content measurement for enhanced precision. Integration into existing production lines is seamless with its modular design, allowing capacity expansion to match increasing plant demands.
Benefits
- Ensures product quality by maintaining precise moisture balance, preventing cracking and splitting in chocolate coatings.
- Increases production capacity with a throughput of up to 1,646 wafer sheets per minute.
- Facilitates easy scaling with a modular design for capacity expansion.
- Minimizes maintenance with a durable stainless steel construction and accessible swing doors for inspection.
- Optimizes production efficiency with fully automatic operation and optional real-time moisture monitoring.
- Applications
- Wafers,Savoury snacks,Snacks,Pet food,Cereal products,Chocolate-coated products,Sweet snacks,Extruded products,Moulded chocolate products
- End products
- Sticks snacks,Flatbreads,Chocolate wafers,Pork rind snacks,Whole grain products,Chocolate-coated wafers,Flakes,Coated hollow wafers,Protein crisps,Microcrispies,Breakfast cereals,Filled snacks,Snack curls,Balls snacks,Filled shapes,Crispies,Rings snacks,Pet treats,Croûtons,Wafer sheets
- Steps before
- Batter Preparation,Baking,Sheet Cooling
- Steps after
- Spreading,Stacking,Sandwich Cooling,Cutting,Discharge,Distribution
- Input ingredients
- raw wafer sheets,moisture,air
- Output ingredients
- conditioned wafer sheets,chocolate-coated wafers,moulded wafers
- Market info
- Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.
- Conditioning Time
- 20 to 30 minutes
- Added Moisture
- Between 2.5 and 4.5%
- Wafer Sheet Capacity
- Up to 1,646
- Air Conduction System
- Uniform Distribution of Moisture
- Automation
- Fully automatic regulation
- Construction Material
- High-grade Stainless Steel
- Process Speed
- Up to 65 wafer sheets per minute
- Moisture Distribution
- Air Conditioning
- Temperature Control
- High-precision control of preselected values
- Online Measurement
- Optional
- Moisture Control
- 2.5–4.5%
- Conditioning Time
- 20-30 minutes
- Sheet Capacity
- Up to 1,646 wafer sheets
- Automation Level
- Fully Automatic
- Air Conduction System
- Uniform distribution
- Modular Design
- Expandable capacity
- Moisture Equilibrium
- Prevents splitting/cracking
- Cleanability
- Stainless steel construction for easy cleaning
- Corrosion Resistance
- High-grade stainless steel
- Moisture Compatibility
- Controlled moisture addition between 2.5 and 4.5%
- Thermal Stability
- Insulating enclosure with polyurethane hard foam
- Stainless Steel Design
- High-grade stainless steel
- Insulating Enclosure
- Polyurethane hard foam filling
- Viewing Windows
- Yes,for monitoring production
- Swing Doors
- Yes,for easy access and cleaning
- Air Conduction System
- Uniform distribution of moisture
- Modular design
- Allows for capacity increase
- Material
- Stainless Steel
- Access Features
- Swing Doors with Viewing Windows