Vibration drying system for pellets
Achieve precise moisture control for pellets with high filler content, enhancing final product quality by minimizing fines and optimizing downstream processing.
Dries and Dewaters Polymer Pellets Effectively
The Vibration Drying System EVS from ECON GmbH is engineered to efficiently dry and dewater polymer pellets with high filler content, such as glass fibers and mineral fillers. This system employs a multi-stage design with vibrating screens for continuous processing. Initially, pellets are separated from process water through a dehydration phase, which utilizes an automatic band filter for water recirculation. This is followed by warm air circulation using electrical damping registers, ensuring thorough drying. Suitable for processing glass fiber reinforced plastics, mineral-filled compounds, and moisture-sensitive materials like PET and nylon, it handles throughputs up to 3,000 kg/hr. The system integrates seamlessly into existing production lines, enhancing energy efficiency by reducing moisture content to as low as 0.05% and minimizing mechanical wear. Crafted for durability, it is ideal for polymer manufacturers, plastic compounders, and composite material producers seeking robust drying solutions.
Benefits
- Achieves residual humidity as low as 0.05%, maintaining product quality and consistency.
- Reduces maintenance costs through gentle drying that minimizes wear and tear.
- Lowers energy consumption with efficient air circulation and water recirculation systems.
- Adaptable to various production lines with customizable throughput up to 3,000 kg/hr.
- Enhances operational efficiency with continuous processing and automated water management.
- Applications
- Hydroscopic materials,Glass fibers,Plastic pellets,Mineral fillers
- End products
- Pet pellets,Nylon pellets,Glass fiber reinforced plastics,Mineral-filled polymer compounds,Moisture-sensitive polymer beads,Polypropylene pellets
- Steps before
- Dewatering,Separation
- Steps after
- Further Drying,Packing
- Input ingredients
- pellets,process water,materials with high filler content,materials with glass fibers,materials with mineral fillers,highly hygroscopic materials
- Output ingredients
- dried pellets,residual humidity as low as 0.05%
- Market info
- Residual Humidity
- As low as 0.05%
- Throughput
- Up to 3,000 kg/hr
- Screen Configuration
- Two or three sequentially arranged vibrating screens
- Drying Stages
- One to three stages
- Energy Source
- Electrical damping registers
- Material Suitability
- High filler content (e.g.,glass fibers,mineral fillers)
- Working mechanism
- Vibration drying
- Integrated steps
- Dewatering,further drying
- Batch vs. continuous operation
- Continuous
- Residency time
- Based on throughput
- Air incorporation control
- Electrical damping registers
- Abrasion resistance
- High
- Material compatibility with fillers
- Glass fibers,mineral fillers
- Density/particle size
- Pellets
- Varies with material
- Corrosive resistance
- Standard
- Number of vibrating screens
- Two or three
- Screens arrangement
- Sequentially arranged
- Screen type
- Vibrating
- Dehydrator inclusion
- Yes
- Band filter type
- Automatic
- Warm air generation
- Electrical damping registers
- Additional stage customization
- Available for hydroscopic materials
- Capacity
- Up to 3,000 kg/hr
- Vibrating Screen Stages
- Two or three sequential stages
- Air Stream Temperature Control
- Electrical damping registers
- Additional Stage for Hygroscopic Materials
- Available