Vertical pearler for durum wheat and pulses
Optimize your grain and pulse processing with this high-efficiency pearling technology, offering up to 20% energy savings and exceptional throughput to deliver clean, speck-free semolina and flour, ideal for pasta and food ingredient production.
Processes and Pearls Grains Efficiently
The Vertical Pearler Osiris MTPA from Bühler Group is designed for milling companies, pasta manufacturers, and grain processors seeking high purity in their end products. This machine excels in dehulling and pearling grains and pulses, significantly improving the quality of semolina, grain flours, and food ingredient blends.
Utilizing a direct drive system and diamond-coated grinding wheels, the Osiris processes up to 12 tons of grain per hour while reducing energy consumption by 20% compared to traditional grain pearlers. Its robust construction ensures minimal breakage and contamination, making it ideal for producing almost speck-free semolina for pasta production.
Automated controls and integration capabilities allow seamless operation within your production line, with options to interface with the Bühler WinCos system for full plant automation. The compact design maximizes space efficiency, and the built-in sensors ensure operational safety by monitoring critical temperatures. Easy maintenance, including two-hour grinding wheel replacement, enhances uptime and reduces maintenance overhead, making the Osiris a reliable asset in efficient and continuous grain processing.
Benefits
- Increases product purity, resulting in high-quality semolina and grain flours.
- Reduces energy consumption by up to 20%, lowering operational costs.
- Enhances safety by preventing contamination with diamond-coated grinding wheels.
- Saves space with a compact design, optimizing plant layout.
- Minimizes maintenance time, allowing grinding wheel replacement in just two hours.
- Applications
- Pasta production,Durum wheat,Sorghum,Pulses,Semolina,Grain,Food ingredients,Barley,Milling
- End products
- Spaghetti,Pearl couscous,Semolina flour,Split pulses,Grain flour,Flaked barley,Lentil flour,Chickpea flour,Sorghum flour,Sorghum syrup,Processed food ingredient blends,Malted barley,Barley grits,Dal,Fusilli
- Steps before
- Cleaning,Conditioning
- Steps after
- Sifting,Packing
- Input ingredients
- durum wheat,barley,sorghum,pulses
- Output ingredients
- semolina
- Market info
- Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.
- Energy Reduction
- Up to 20%
- Throughput Capacity
- Up to 12 tons/hour
- Grinding Wheels
- Diamond-coated
- Pearling Degree
- Adjustable
- Control System
- Automatic / Manual
- Motor Type
- Direct Drive
- Noise Level
- Quiet operation
- Footprint
- Compact design
- Energy efficiency
- Up to 20% less energy usage
- Throughput capacity
- Up to 12 tons of grain per hour
- Grinding mechanism
- Diamond-coated grinding wheels
- Automation level
- Automatic control and built-in display
- Maintenance ease
- Replace grinding wheels in two hours
- Compact design
- Reduced footprint with direct drive
- Safety feature
- Temperature sensors for roller bearings
- Abrasion resistance
- Diamond-coated grinding wheels
- Cleanability
- Easy maintenance design
- Corrosive resistance (e.g. acids)
- Diamond material hardness
- Density/particle size
- Able to process various grains
- Footprint
- Compact
- Grinding wheel type
- Diamond-coated
- Grinding surface
- Large
- Motor placement
- Under rotor
- Drive type
- Direct drive
- Control panel type
- Built-in display
- Control panel type
- Built-in display / Integrated control room
- Integration possibilities
- Bühler WinCos control system
- Compact design
- Yes,reduced footprint with direct drive
- Direct drive
- Yes
- Servomotor control
- Yes,for regulating pearling degree
- Sensor integration
- Temperature monitoring of roller bearings