Ultrafiltration system for brine regeneration
Optimize your cheese and brine processes with a versatile ultrafiltration system that ensures effective regeneration and concentration, enhancing product quality while maintaining operational efficiency.
Purifies and Regenerates Brine Solutions
The Impianto ultrafiltrazione salamoia from Progema Engineering is an advanced ultrafiltration system specifically designed for dairy and cheese production. This skid-mounted system employs selective micro or ultrafiltration membranes to purify and regenerate brine solutions, optimizing the salting process for products like mozzarella, ricotta, and paneer. Featuring a PLC-controlled interface, it offers intuitive operation and seamless integration into existing lines. The system automatically handles salting cycles, brine discharge, and CIP washing, supporting up to four detergent types with precise dosing through weight measurements. Utilizing treated water for cleaning extends membrane longevity, while its compact design allows easy mobility within facilities. Constructed for continuous, energy-efficient operation, it meets stringent food industry standards, ensuring durability and compliance for reliable, high-quality production.
Benefits
- Enhances product quality by ensuring consistent brine purity and concentration.
- Reduces operational costs through automated cycles and precise detergent dosing.
- Improves membrane lifespan with the use of treated water for cleaning.
- Streamlines integration with compact, skid-mounted design for flexible facility placement.
- Supports energy-efficient operations, lowering overall production expenses.
- Applications
- Cheese production,Salting systems,Whey concentration,Brine solutions,Milk processing,Dairy products
- End products
- Concentrated whey protein,Matured cheese,Mozzarella cheese,Ricotta cheese,Cheese curd,Paneer,Salted cheese brine
- Steps before
- Water Treatment,Softening,Installation,Setup
- Steps after
- Brine Disposal,CIP Cleaning,Maintenance
- Input ingredients
- salamoia,acqua trattata,acqua addolcita,detergenti concentrati
- Output ingredients
- concentrato,residui di salamoia,soluzioni di lavaggio
- Market info
- Progema by Omnia Technologies is known for manufacturing custom-engineered industrial equipment, with a reputation for innovative solutions and reliable engineering, catering to diverse industrial needs with precision and commitment to quality and performance.
- Automation
- Fully automatic
- Control system
- PLC with graphical interface
- Movability
- Skid-mounted with optional wheels
- Filtration type
- Micro or ultrafiltration membranes
- Steam pressure
- Max 10 bar
- Detergent types
- Up to 4,precisely dosed
- CIP system
- Fully automatic
- Water requirement
- Treated/softened water for membrane cleaning
- Working mechanism
- Membrane ultrafiltration
- Integrated steps
- Filtration and CIP cycles
- Automation level
- Fully automatic PLC-controlled
- Batch vs. continuous operation
- Batch
- CIP/SIP
- Automatic CIP
- Cleaning method
- Automatic CIP
- Mobility
- Premounted on skid with optional wheels
- Control interface
- Intuitive graphical panel
- Detergent usage
- Up to 4 types with precise dosing
- Cleanability
- CIP (Cleaning in Place)
- Corrosive resistance (e.g. acids)
- Stainless Steel 316
- Density/particle size
- 0.5–2.5 g/cm³
- Machine Footprint
- Designed for skid installation
- Mobility
- Options with wheels for easy movement
- Construction Material
- Stainless steel
- Mounted Equipment
- Pre-mounted on skid
- Shape and Size
- Customizable based on application
- Control Panel
- Graphical interface on operator panel
- Discharge Method
- Automatic concentrate discharge
- Control Panel Type
- PLC with graphical operator interface
- Integration Possibilities
- Skid-mounted with options for mobility
- Detergent Dosage System
- 4 types,measured by load cell
- Automatic Cycle Operations
- Fully automated cycles for brine load,concentrate discharge,and intermediate washing