Tray packing for square and rectangular cheese portions

Optimize your cheese packaging line with high-speed tray forming and sleeving, ensuring smooth operation and precise portion control for diverse cheese products.

Forms, Sleeves, and Fills Cheese Trays

The SFK Series from IMA Group is a versatile tray forming and sleeving machine uniquely designed for the food and dairy industries. It offers compact dimensions and the flexibility to handle a range of cheese products, from cheddar portions to mozzarella cubes, at speeds up to 120 units per minute. The machine’s modular configuration allows for one to three lanes and layers, tailored to your production needs. With an emphasis on sustainability, it integrates kinetic energy recovery during braking, significantly reducing power waste. It also features vacuum pumps to minimize compressed air consumption, allowing for the use of recyclable packaging materials. The SFK Series ensures seamless integration into high-speed, continuous operations while maintaining optimal energy efficiency. Constructed to handle 75 boxes per minute at full load, it requires 150 Nl/min of compressed air and operates at a vacuum of 600 ± 50 mm Hg. You can expect straightforward maintenance and quick changeovers, making it ideal for cheese manufacturers and food packaging companies seeking effective and sustainable solutions.

Benefits

  • Increases packaging efficiency with up to 120 units per minute.
  • Minimizes energy costs with kinetic energy recovery and reduced air consumption.
  • Supports environmental sustainability through the use of recyclable packaging materials.
  • Customizable configurations cater to diverse production requirements.
  • Simplifies maintenance and reduces changeover time, enhancing operational uptime.

General


Applications
Tray packed foods,Dairy products,Cheese,Packaged foods
End products
Cottage cheese packs,Mozzarella cubes,Ricotta in trays,Processed cheese slices,Havarti cheese blocks,Gouda cheese slices,Cream cheese trays,Swiss cheese squares,Brie cheese wedges,Cheddar cheese portions
Steps before
Cutting,Portion Grouping
Steps after
Tray Outfeed,Sleeve Formation,Packing
Input ingredients
square cheese portions,rectangular cheese portions
Output ingredients
tray packed cheese,sleeved cheese trays
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Production Capacity
Up to 75 boxes/min
Full Load Current
3P x 400 Volt – 50 Hz – 7 Amp
Compressed Air Consumption
150 Nl/min (op. pressure 6 bar)
Vacuum
2 m³/h (op. vacuum 600 ± 50 mm Hg)
Machine Weight
3,200 Kg Approx
Box Dimensions - A
80 ÷ 124
Box Dimensions - B
80 ÷ 250
Box Dimensions - C
12 ÷ 45
Lanes
1 ÷ 3
Layers
1 ÷ 3
Speed
Up to 120 ppm
Compact Footprint
Yes

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Changeover time
Quick changeover
Energy efficiency
Kinetic energy recovery
Cleaning method
Manual
Compressed air reduction
Vacuum pump option
Compact footprint
Yes

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size and shape
Square / Rectangular portions
Speed
Up to 120 ppm
Product type
Cheese
Tray type
Formed / Sleeved
Lane options
1 to 3 lanes
Layer options
1 to 3 layers
Box dimensions (A)
80–124 mm
Box dimensions (B)
80–250 mm
Box dimensions (C)
12–45 mm
Compressed air usage
150 Nl/min at 6 bar
Vacuum requirements
2 m³/h at 600 ± 50 mm Hg
Power
3P x 400 Volt – 50 Hz – 7 Amp

Physical Characteristics


Machine footprint
Compact
Box dimensions (A)
80 ÷ 124 mm
Box dimensions (B)
80 ÷ 250 mm
Box dimensions (C)
12 ÷ 45 mm
Tray handling capability
Square and rectangular portions
Lanes
1 ÷ 3
Layers
1 ÷ 3
Machine Weight
3,200 Kg Approx.

Custom Options


Control panel type
HMI available
Compact footprint
Yes
Configuration options
Multiple according to customer's needs
Changeover time
Quick changeover
Sustainability features
Recyclable packaging materials,energy-efficient motorization