Tray handling equipment for food packaging

Optimize your food production with adaptable tray handling units that streamline dispensing, packing, and sealing processes, ensuring your ready-to-eat meals and packaged foods maintain quality and hygiene efficiently.

Dispenses, Covers, and Seals Ready Meal Trays

The Finntray series by Kometos provides comprehensive tray handling solutions tailored for the food processing and packaging industry. This equipment specializes in dispensing, covering, and sealing trays for ready meals, soups, salads, and more. It features flexible automation capabilities, allowing for seamless integration into high-speed production lines. With a capacity of up to 140 trays per minute, the Tray Dispensers efficiently manage aluminum, cardboard, or plastic trays. These units include pneumatic and electric actuation systems, while the covering machines utilize servo motor technology for precise lid application. The equipment is PLC-controlled with a Siemens S7 interface, ensuring user-friendly operation and minimal manual intervention. Constructed to meet stringent hygiene standards, these machines are easy to clean and maintain, supporting CIP systems for contamination-free processing. Optional customization and engineering support ensure these units can fit diverse production requirements, making them a versatile choice for enhancing packaging efficiency.

Benefits

  • Increases production line efficiency by minimizing manual labor through high-speed automatic operations.
  • Adapts quickly to product changes, supporting diverse meal types and seasonal demands.
  • Ensures food safety with compliance to strict hygiene standards for easy cleaning and maintenance.
  • Reduces production downtime with reliable actuator systems and prompt maintenance support.
  • Integrates seamlessly into existing workflows with flexible automation and customizable configurations.

General


Applications
Soups,Salads,Ready meal portions,Porridge,Lasagnas,Pastas,Ready-to-eat meals
End products
Instant oatmeal,Chunky vegetable soup,Chicken alfredo pasta,Beef stew,Quinoa salad,Creamy tomato soup,Cheese tortellini,Vegetable stir-fry,Vegetable lasagna,Macaroni and cheese,Greek salad,Chicken caesar salad,Spaghetti bolognese,Caesar salad,Minestrone soup
Steps before
Product preparation,Tray loading,Material sorting
Steps after
Sealing,Labelling,Packing,Storage
Input ingredients
aluminum trays,cardboard trays,plastic trays,ready meal portions,soups,salads,pastas,lasagnas,porridge
Output ingredients
packaged ready-to-eat meals,sealed trays,dosed food portions
Market info
Kometos is known for manufacturing modular and mobile food processing facilities and equipment, offering innovative and tailored solutions for the food industry. Their expertise lies in efficiency, hygiene, and customization, enhancing clients' production capabilities.

Technical Specifications


Speed
25–140 trays/min
Capacity
1500–3000 trays/hour
Tray size
Max 280 x 360 mm
Actuator
Pneumatic / Electric
Control system
Plc Kometos / Siemens S7
Power source
Compressed air / Electric
Automation
Automatic feeding conveyor
Adjustment
Change tray size without tools
Conveyor
1 pc / 2 pcs
Track height
900 mm ± 50 mm
Buffer magazine for lids
Approx. 600 mm
Capacity (Weight)
400 gr. / 700 gr. max 25–50 trays/min
Actuator
Electric servo motor / Pneumatic
Accessories
Shields and covers with safety limit switches

Operating Characteristics


Automation level
Manual / PLC / Siemens S7
Tray Capacity
25–140 trays/min
Tray Size Flexibility
Max. 280 x 360 mm
Technology Integration
Tray Dispenser / Covering Machine
Changeover Flexibility
Toolless Tray Size Change
Handling Mechanism
Pneumatic / Electric
Operation Type
Inline Tray Handling
Cleaning Method
Manual Easy-Clean Design

Material Compatibility


Density/particle size
Cardboard,plastic,aluminium trays

Product type Characteristics


Tray material
Cardboard / plastic / aluminum

Physical Characteristics


Machine footprint
Compact,adaptable to production line
Tray size adaptability
Max Tray Size
Number of lines
Single/Double-line configurations
Tray handling speed
25 - 140 trays/min
Control panel type
PLC Kometos / Siemens S7 with colour touch-screen
Inlet method
Conveyor / Pusher
Track height
900 mm ± 50 mm

Custom Options


Control panel type
Colour touch-screen
Integration possibilities
PLC Kometos / Siemens S7
Tray Size Adjustability
Change tray size without tools
Expansion Capability
Automatic feeding conveyor for tray stack
Actuator type
Pneumatic / electric