Sterile inline dispersers for pharmaceutical production
Optimize sterile production environments with precision-engineered inline dispersers that ensure unparalleled particle distribution and droplet size, crucial for maintaining safety and quality in pharmaceuticals and cosmetics manufacturing.
Disperses and Homogenizes in Sterile Conditions
The MEGATRON® MT-SV Series from Kinematica AG is a specialized inline disperser designed for sterile environments, offering precision in dispersing, emulsification, and homogenization processes. Engineered with high-grade stainless steel and electropolished surfaces, it minimizes contamination risks and meets strict cleanroom standards such as CIP and SIP cleaning capabilities. Ideal for pharmaceutical, cosmetic, food, and life science applications, it ensures fine particle and droplet distribution with customizable rotor/stator stages ranging from coarse to superfine. With a throughput capacity of up to 25,000 liters per hour, this unit integrates seamlessly into continuous, high-speed production lines, facilitating sterile operations. The water-cooled, wear-free AC motor and comprehensive process control systems enhance its efficiency and reliability. Certified compliant with international standards and offering material certificates on request, the MEGATRON® MT-SV Series addresses the critical need for sterile manufacturing while providing robust engineering support for integration and customization.
Benefits
- Ensures product sterility with certified cleanroom compliance and CIP/SIP capabilities.
- Optimizes particle distribution, enhancing end-product quality in emulsions and suspensions.
- Increases production efficiency with a high throughput of up to 25,000 liters per hour.
- Minimizes maintenance with a wear-free, water-cooled motor and robust sealing systems.
- Customizable to meet specific process requirements, enabling seamless production integration.
- Applications
- Food,Suspensions,Cosmetics,Emulsions,Life sciences,Pharmaceuticals
- End products
- Steps before
- Purification,Drying,Grinding
- Steps after
- Sterilization,Packing,Coating
- Input ingredients
- pharmaceutical ingredients,cosmetic raw materials,food ingredients,life science materials,water
- Output ingredients
- emulsions,suspensions,fine particle distribution,tiny particle sizes,droplet sizes
- Market info
- Rotor Diameter
- 45 – 160 mm
- Max Throughput
- 1000 – 25 000 l/h (Water)
- Circumferential Speed
- 25 m/s
- Speed Range
- 3000 – 10 600 rpm
- Motor Power
- 4.0 – 37.0 kW
- Motor Type
- Wear-free,water-cooled high-frequency AC motor
- Working Chamber Design
- Vertical production chamber free of dead spaces
- Seal Type
- Shaft seal with double mechanical seals
- Material
- 1.4435 / 1.4404 / 316L stainless steel
- Surface Finish
- Electropolished,≤ 0.8 Ra or ≤ 0.5 Ra
- Cleanroom Compatibility
- Various cleanroom classes
- Working Mechanism
- Rotor/Stator Dispersing
- Batch vs. Inline Flow
- Inline Continuous
- CIP/SIP
- CIP / SIP Capable
- Automation Level
- Customizable Controls
- Integration
- Seamless Integration into Production System
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control panel type
- Custom controls available
- Integration possibilities
- Custom integrations with existing production systems
- Rotor/Stator combination
- Coarse to superfine,various geometries