Softgel pre-dryer tumbler system
Ensure optimal shape and seam formation of softgel capsules with efficient oil removal, paving the way for seamless integration into your production line. Maximize productivity with automated transfer between drying baskets designed for single-person operation.
Efficiently Dries and Shapes Softgel Capsules
The ARBES Fluidizer from Arbes Tools Pvt. Ltd. is designed for manufacturers looking to optimize their softgel production. Featuring a six-basket configuration, the Fluidizer excels in maximum oil removal while precisely shaping and sealing softgel capsules. Lightweight baskets enable easy handling during operation, ensuring continuous production without interruptions. Ideal for nutraceutical and pharmaceutical applications, it enhances production lines handling products like Omega-3 and CBD oil softgels. The system integrates seamlessly into existing processes, equipped with high CFM blowers to ensure uniform airflow. With basket capacities accommodating up to 45kg and designed in corrosion-resistant SS316, the Fluidizer meets rigorous industry standards. Its efficient design reduces energy consumption compared to conventional tray drying systems, while easy maintenance facilitates quick cleaning and minimizes downtime.
Benefits
- Maximizes oil removal and shape integrity for enhanced softgel quality.
- Facilitates streamlined operation with easy-to-handle, lightweight baskets.
- Reduces drying time significantly, improving production efficiency.
- Integrates seamlessly with existing systems for continuous processing.
- Complies with industry standards for safety and performance.
- Applications
- Supplements,Softgel capsules,Pharmaceuticals,Nutraceuticals,Veggie gelatin products
- End products
- Omega-3 softgel capsules,Fish oil supplements,Probiotic capsules,Plant-based gelatin capsules,Herbal extract capsules,Cbd oil softgels,Multivitamin supplements,Coenzyme q10 softgels,Vitamin d3 softgel supplements
- Steps before
- Softgel encapsulation,Capsule filling
- Steps after
- Quality inspection,Softgel packing,Storage
- Input ingredients
- softgels,capsules
- Output ingredients
- dried softgels,dried capsules,oil-free softgels,well-shaped softgels,sealed softgels
- Market info
- Automation
- Auto-transfer of softgels between baskets
- Capacity
- CDS25
- Drying Time
- Reduction from 44 hours to 22 hours
- Blowers
- 2 high CFM blowers for each basket
- Material
- SS316 baskets and SS304 trolleys
- Mesh Opening
- Maximum mesh opening for efficient air-flow
- Drying Capacity
- Approximately 1000 softgels per tray
- Trolley Capacity
- Between 40-50 trays per trolley
- Room Conditions
- Eliminates need for air-conditioned rooms
- Automation level
- Manual / PLC
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- NA
- Working mechanism
- Fluidizer / Pre-Dryer Tumbler / Continuous Drying / Standalone
- Cleaning method
- Manual
- Corrosive resistance (e.g. acids)
- SS316
- Food contact compliance
- DFA and EEC materials
- FDA materials
- FDA-approved materials for direct food contact
- Basket arrangement
- Six basket arrangement
- Basket capacity
- 20kg / 45kg
- Material of basket
- SS316
- Batch load capacity
- 100kg
- Trolley material
- SS304
- Tray stacking per trolley
- 40-50 trays
- Tray self-stacking sides
- 2-4 sides open
- Softgel capacity per tray
- Approximately 1000 softgels
- Control panel type
- Available
- Compact footprint
- Yes