Slicer for calibrated meat and cheese products
Achieve precise, high-speed slicing and portioning of calibrated meats and cheeses for seamless integration into your production line, enhancing efficiency and product consistency without the need for pre-freezing.
Slices and Portions Food Products Precisely
The GEA OptiSlicer 6000 is an industry-leading high-precision slicer designed for efficient slicing and portioning of regular-shaped products like sausages, salami, hams, and cheeses. This machine excels in achieving consistent slicing accuracy and portion control across various food products. Utilizing an involute blade system, it supports high-speed, continuous operation tailored for high-volume production lines.
Ideal for food processing companies, meat processors, and dairy manufacturers, the OptiSlicer 6000 offers applications ranging from slicing calibrated bratwurst and Genoa salami to deli-style cooked ham and cheddar cheese slices. The unit features GEA SmartControl for seamless automation, allowing for quick recipe changes and remote monitoring through telemonitoring and remote service options.
With its innovative design, the OptiSlicer 6000 reduces energy and CO2/N2 consumption, boasting optimized blades that eliminate the need for crust freezing. It integrates easily into production lines, offering smooth product handling via automatic infeed and a small footprint for efficient space use. Maintenance is streamlined with easy access to key components and a user-friendly interface, ensuring minimal downtime and increased output efficiency.
Benefits
- Enhances product consistency with precise slicing and portion control.
- Reduces operational costs by eliminating the need for crust freezing.
- Streamlines production efficiency with quick changeovers and automated controls.
- Increases yield by optimizing slice thickness with intelligent scanning technology.
- Simplifies maintenance and cleaning with easy access and quick disassembly features.
- Applications
- Sausage,Cheese,Cooked ham,Salami,Raw ham
- End products
- Genoa salami slices,Cheddar cheese slices,Prosciutto slices,Deli-style cooked ham,Calibrated bratwurst
- Steps before
- Product calibration,Product loading,Crust freezing (optional),Scanning for density distribution
- Steps after
- Weighing,Packaging,Thermoforming,Remote diagnostics and service
- Input ingredients
- calibrated sausage,salami,cooked ham,raw ham,cheese
- Output ingredients
- sliced calibrated sausage,sliced salami,sliced cooked ham,sliced raw ham,sliced cheese,shingle portions,stack portions,zig zag portions,shaved portions,interleaved portions,folded portions
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Blade Type
- Involute Blade
- Blade Size
- R 470 mm
- Blade Speed
- Max 1,500 rpm (up to 2,000 rpm optional)
- Cutting Cross Section Width
- 270 - 500 mm
- Cutting Cross Section Height
- 145 mm
- Max Product Length
- Max 1,200 mm / 1,850 mm
- Machine Dimensions
- 3,700 x 2,480 x 1,910 mm
- Weight
- 2,880 kg
- Power Supply
- 11 kW
- Compressed Air Requirement
- 6 bar 15 – 600 L/min
- Noise Emission
- < 78 db (A)
- Automation
- GEA SmartControl
- Telemonitoring / Remote Service
- Option,GEA Performance Service
- Preventive Maintenance
- Option,GEA Performance PLUS
- Weighing System
- GEA Check 4000
- Weighing Range
- 20 to 5,000 g
- Scanning System
- GEA OptiScanner 600 / 1200
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Fast changeover of gripper,blade,and recipe
- CIP/SIP
- Easy operation and maintenance
- Energy efficiency
- Reduced CO2 and N2 consumption
- Cleaning method
- Easy cleaning,panels removable without tools
- Cleanability
- Easy to clean,removable parts
- Corrosive resistance (e.g. acids)
- High resistance
- Density/particle size
- Regular-shaped calibrated products
- Machine footprint
- L x H x W
- Weight
- 2,880 kg
- Control panel type
- GEA SmartControl 21.5” operator interface
- Blade size
- R 470 mm
- Compact footprint
- Low footprint and perfect hygienic design
- Control panel type
- GEA SmartControl 21.5” operator interface
- Integration possibilities
- Online remote access and maintenance service
- Customization of slicing forms
- Shingle,stack,zig zag,shaved,interleaved,folded
- Customization of blade type
- Involute blade