Separators for animal and fish by-products
Efficiently extract, purify, and recover valuable components such as high-quality fish oil and pure proteins from animal and fish by-products with advanced centrifugal separation technology designed to streamline your processing operations.
Separates and Purifies Animal and Fish By-Products
The Separators for Animal and Fish By-Products from GEA efficiently process by-products for high-quality end-products like fish oil capsules and protein supplements. It utilizes a sophisticated centrifugal separation mechanism, achieving precise clarification and purification. This equipment excels in the food, pharmaceutical, and agricultural industries, ensuring compliance with maximum purity standards.
Capable of continuous, fully automated operations, the separators are crafted from stainless steel, ensuring product safety and longevity. They feature a hydrohermetic feed for gentle treatment and an optimized disk stack to enhance oil quality. With a robust design, they support large-scale operations, minimizing product loss with a hydrostop system for solids discharge.
Integration is seamless within production lines, supported by PLC control systems for thorough automation and remote monitoring. Energy efficiency is enhanced by a variable-speed motor, reducing overall consumption. The self-cleaning bowl and CIP system promote easy and hygienic maintenance, while customization options meet specific operational needs, reinforced by GEA’s engineering support.
Benefits
- Enhances production efficiency with continuous, fully automated processing.
- Ensures high-purity outputs, crucial for premium fish oil and protein supplements.
- Minimizes waste through precise solid and liquid separation, maximizing yield.
- Promotes hygienic operations with CIP systems, reducing contamination risks.
- Lowers energy costs with variable-speed motor optimization.
- Applications
- Blood plasma,Aquaculture,Animal feed,Fish oil,Health supplements,Animal and fish by-products,Food industry,Fertilizer,Protein hydrolyzate,Pharmaceutical products,Blood meal,Agriculture,Industrial fats,Gelatin production
- End products
- Soap bases,Blood plasma products,Plasma-derived medicines,Fish oil capsules,Collagen powders,Bone meal fertilizer,Pharmaceutical-grade fish oil,Omega-3 supplements,Protein supplements,Animal feed pellets,Industrial grease,Fish meal,Gelatin sheets,Protein hydrolyzate powders
- Steps before
- Decanting,Rendering,Grinding
- Steps after
- Flotation,Processing,Packaging,Sterilization
- Input ingredients
- animal by-products,fish by-products,flotation sludge,blood,gelatin source material,protein hydrolyzate source material
- Output ingredients
- pure fat,industrial fats,oils,proteins,blood plasma,blood meal,protein hydrolyzate,gelatin,fish oil
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Material
- Stainless steel
- Automation
- Fully automated
- Cleaning method
- Automatic CIP
- Cleaning method
- Chemical cleaning
- Discharge system
- Hydrostop system
- Purity standard
- Maximum purity standards
- Automation level
- PLC / SCADA
- CIP/SIP
- Automatic chemical cleaning
- Batch vs. continuous operation
- Continuous
- Cleaning method
- CIP
- Changeover time
- Minimal due to fully automated processes
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Cleanability
- CIP compatible
- Corrosive resistance (e.g. acids)
- High
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Separation purpose
- Animal by-products
- Applicable industries
- Food,pharmaceutical,agriculture
- Material Construction
- Stainless Steel
- Machine Footprint
- Compact
- Design Type
- Hydrohermetic feed
- Clarifying Area
- Very large
- Self-Cleaning Feature
- Self-cleaning bowl
- Discharge Method
- Hydrostop system for solids discharge
- Stainless Steel Design
- Yes