Seasoning mixing system for extruded snacks

Achieve consistent flavor profiles in your extruded snacks with this high-speed mixing system that precisely applies seasonings, enhancing taste and texture uniformity across your product range.

Mixes and Applies Seasonings to Snack Products

The Seasoning Mixing System SWDS from Hebenstreit is a comprehensive solution for snack manufacturers and food processing companies aiming for consistent seasoning application to extruded products. This system features a heated mixing tank for preparing oil suspensions or sweet water-based slurries, ensuring homogeneity and optimal temperature control. Equipped with advanced mixing tools and a slurry dosing system, it facilitates precise and even application of seasonings in a continuous process. Ideal for producing snacks like corn curls, cheese puffs, and chocolate-filled wafers, the system supports both liquid and dry seasoning applications. With high-speed automation, integration into existing production lines is seamless, allowing for efficient operation and maintenance. Designed for durability, the system is available with options to suit various production capacities and ensures compliance with industry standards.

Benefits

  • Ensures uniform flavor distribution, enhancing product consistency and quality.
  • Increases production efficiency with continuous, high-speed operation.
  • Reduces manual intervention with fully automated seasoning processes.
  • Minimizes energy usage through optimized heating and dosing systems.
  • Integrates seamlessly into existing lines, reducing setup time and costs.

General


Applications
Snacks,Pet food,Cereals,Sweets,Extruded products,Breakfast cereals,Whole grain products,Savoury snacks
End products
Honey-glazed nuts,Coated peanuts,Multi-grain clusters,Crunchy pet treats,Whole grain crisps,Savory snack sticks,Chocolate-filled wafers,Corn curls,Cheese puffs,Bbq-flavored rings,Protein-enriched snacks,Breakfast flakes
Steps before
Raw Material Preparation,Extrusion,Drying
Steps after
Cooling,Cutting,Embossing,Conveying
Input ingredients
savory oil/spice suspensions,sweet water-based solutions,raw extrudates
Output ingredients
seasoned extrudates,dried extrudates
Market info
Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.

Technical Specifications


Mixing tool type
Special mixing tool,Turbo mixing tool
Dosing system type
Slurry dosing system SODS,Dry seasoning dosing system SDDS
Seasoning type
Oil/spice suspensions,Sweet water-based solutions
Application method
Metering pump and application system
Heating capability
Yes
Dosing method
Volumetric or gravimetric

Operating Characteristics


Working mechanism
Mixing,dosing,and applying seasoning
Integrated steps
Mixing,heating,dosing,application
Automation level
Manual / PLC Controlled
Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Sensitivity to seasoning method
Yes/No

Physical Characteristics


Tank Shape
Heated mixing tank
Mixing Tools
Special mixing tool,Turbo mixing tool
Discharge Method
Dosing pump and system

Custom Options


Mixing tool type
Special / Turbo
Dosing system type
Slurry / Dry seasoning
Heating capability
Yes
Application system type
Dosing pump / Dosing lance