Robotic layer grouping system for container distribution
Streamline your packaging line with precise, high-speed container grouping and layer formation, ensuring consistent and reliable processing for various beverage and liquid food products.
Groups and Palletizes Containers with Precision
The Innopal RG from KHS Group is a specialized robotic system designed for precise container grouping and palletizing across beverage, food, and non-food sectors. Its modular design allows for exceptional flexibility, using servo-motorized gripper heads to accommodate various packaging styles, such as Carton Nature Pack and Nature MultiPack. The system excels in forming accurate layer patterns, making it ideal for high-speed and automated production lines. You can seamlessly integrate the Innopal RG with any KHS palletizer, enhancing your line’s efficiency.
Capable of continuous operation, the Innopal RG ensures gentle yet reliable product handling through KHS’s proven infeed concept. Suitable for applications ranging from beer and soft drinks to liquid foods and homecare products, it manages quick product changeovers with minimal format parts. With options for up to three robots, this system provides maximum grouping performance while minimizing maintenance due to its durable construction and low noise emissions. Connected to KHS’s Remote Diagnostic Service, it maintains high uptime and operational reliability.
Benefits
- Enhances production line efficiency with precise container handling and accurate layer formation.
- Reduces maintenance needs through a robust design with low noise emissions.
- Increases operational flexibility with quick product changeovers and minimal spare parts requirements.
- Ensures continuous operation and high uptime via Remote Diagnostic Service connectivity.
- Safeguards product integrity with gentle, reliable conveying and positive-fit, servo-motorized grippers.
- Applications
- Food,Beverages,Liquid food,Wine,Milk,Nonfood,Iced tea,Spirits,Still water,Homecare products,Juice,Soft drinks,Beer,Sparkling wine
- End products
- Carbonated beverages,Mineral water,Dairy milk,Champagne,Chardonnay wine,Canned soup,Green iced tea,Orange juice,Soy milk,Cola,Pilsner beer,Liquid soap,Dishwashing liquid,Vodka
- Steps before
- Container design,Secondary packaging,PET bottle production,Labeling,Beverage processing
- Steps after
- Palletizing,Loading onto trucks,Storage,Distribution
- Input ingredients
- PET bottles,plastic containers,standard packaging systems,shrink packs,carton,Nature Pack,Nature MultiPack
- Output ingredients
- layer patterns,container distribution,grouped packs,palletized products
- Market info
- KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.
- Accuracy
- High precision layer formation
- Automation
- Servo-motorized
- Capacity
- Varies with line capacities
- Modular Design
- Up to three robots
- Product Changeover
- Quick with few format parts
- Connection Compatibility
- Any available KHS palletizer
- Layer Formation
- Practically limitless patterns
- Noise Emissions
- Low noise
- Machine Operation
- 21” HMI panel
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Changeover time
- Quick product changeovers
- CIP/SIP
- Remote Diagnostic Service for production and line availability
- Cleaning method
- Product-specific gripper heads
- Energy efficiency
- Low noise emissions
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Packaging type
- Carton Nature Pack,Nature MultiPack
- Machine footprint
- Compact design
- Modular design
- Up to three robots
- Control panel type
- 21” HMI panel
- Discharge method
- Robot grouping
- Machine access
- Open design
- Gripper head
- Servo-motorized with crash protection
- Control panel type
- 21” HMI panel
- Integration possibilities
- Connectable with any KHS palletizer
- Gripper head technology
- Servo-motorized,positive-fit gripper head
- Modular design
- Expandable up to three robots
- Remote Diagnostic Service
- Standard connection