Real-time quality analyzer for flour and semolina
Ensure consistent flour and semolina quality with a cutting-edge online analyzer that provides real-time data, automating your milling process to maintain optimal product composition and reduce waste.
Monitors and Automates Milling Processes
The NIR Multi Online Analyzer MYRG by Bühler Group is a comprehensive solution designed for continuous, real-time monitoring and automation of milling processes. It specializes in accurately measuring the composition of flour, semolina, and related grain products, adapting to various product types including solid, powder, and granules. Utilizing a multiplexing near-infrared system, this analyzer efficiently covers multiple measurement points across the milling process, providing immediate feedback and enabling fully automated control loops for consistent product quality. Ideal for applications in flour, semolina, and feed production, it supports industries such as food, grain processing, and animal feed. The system includes robust online sensors capable of enduring the milling environment’s dust, heat, and vibrations, while offering easy retrofitting into existing mills. The analyzer’s integration capabilities enable seamless operation adjustments, such as protein or moisture content checks and process calibration, to minimize waste and optimize throughput. By leveraging Bühler’s extensive industry expertise and precise calibration models, the NIR Multi Online Analyzer MYRG ensures high-quality flour and feed production, improving efficiency and reducing operational downtime.
Benefits
- Ensures consistent product quality with real-time measurement and adjustment.
- Minimizes waste and downtime through immediate process malfunction detection and correction.
- Enhances food safety and transparency by enabling complete traceability of milling operations.
- Easily integrates into existing milling setups with compact sensor design.
- Optimizes production efficiency by automating control loops for precise milling management.
- Applications
- Animal feed,Durum wheat,Wheat,Pulses,Semolina,Grain,Flour,Seed,Corn
- End products
- Durum wheat pasta,Cornflakes,Barley flakes,Lentil flour,Wheat flour,Bread flour,Cornmeal,Semolina pasta,Whole grain bread,Animal feed pellets
- Steps before
- Wheat sorting,Grain handling,Dehulling,Conditioning
- Steps after
- Optical sorting,Sifting,Packing,Palletizing
- Input ingredients
- wheat,grain,corn,durum wheat,pulses,seeds
- Output ingredients
- flour,semolina,grain products
- Market info
- Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.
- Measurement Positions
- Up to 6 positions
- Data Acquisition Speed
- Milliseconds
- Calibration Models
- Robust and precise
- Automation Level
- Fully automated control loops
- Design
- Rugged and durable
- Installation Compatibility
- Retrofitting existing mills
- Sensors Required
- Six sensors
- Working mechanism
- Near-infrared spectrometer
- Process integration
- Automated control loops
- Automation level
- Manual / PLC / SCADA
- Real-time monitoring
- Yes
- Measurement positions
- Up to six
- Batch vs. continuous operation
- Continuous
- Material compatibility
- Flour,semolina,grains
- Cleaning method
- Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact design
- Sensor casing
- Sturdy
- Number of sensors
- Six
- Installation ease
- Easy to retrofit
- Control cabinet
- Included
- Measurement positions
- Up to six
- Sensing positions
- Up to six measurement positions
- Integration possibilities
- Fully automated control loops
- Retrofitting
- Fits into an existing flour mill