Real-time quality analyzer for flour and semolina

Ensure consistent flour and semolina quality with a cutting-edge online analyzer that provides real-time data, automating your milling process to maintain optimal product composition and reduce waste.

Monitors and Automates Milling Processes

The NIR Multi Online Analyzer MYRG by Bühler Group is a comprehensive solution designed for continuous, real-time monitoring and automation of milling processes. It specializes in accurately measuring the composition of flour, semolina, and related grain products, adapting to various product types including solid, powder, and granules. Utilizing a multiplexing near-infrared system, this analyzer efficiently covers multiple measurement points across the milling process, providing immediate feedback and enabling fully automated control loops for consistent product quality. Ideal for applications in flour, semolina, and feed production, it supports industries such as food, grain processing, and animal feed. The system includes robust online sensors capable of enduring the milling environment’s dust, heat, and vibrations, while offering easy retrofitting into existing mills. The analyzer’s integration capabilities enable seamless operation adjustments, such as protein or moisture content checks and process calibration, to minimize waste and optimize throughput. By leveraging Bühler’s extensive industry expertise and precise calibration models, the NIR Multi Online Analyzer MYRG ensures high-quality flour and feed production, improving efficiency and reducing operational downtime.

Benefits

  • Ensures consistent product quality with real-time measurement and adjustment.
  • Minimizes waste and downtime through immediate process malfunction detection and correction.
  • Enhances food safety and transparency by enabling complete traceability of milling operations.
  • Easily integrates into existing milling setups with compact sensor design.
  • Optimizes production efficiency by automating control loops for precise milling management.

General


Applications
Animal feed,Durum wheat,Wheat,Pulses,Semolina,Grain,Flour,Seed,Corn
End products
Durum wheat pasta,Cornflakes,Barley flakes,Lentil flour,Wheat flour,Bread flour,Cornmeal,Semolina pasta,Whole grain bread,Animal feed pellets
Steps before
Wheat sorting,Grain handling,Dehulling,Conditioning
Steps after
Optical sorting,Sifting,Packing,Palletizing
Input ingredients
wheat,grain,corn,durum wheat,pulses,seeds
Output ingredients
flour,semolina,grain products
Market info
Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.

Technical Specifications


Measurement Positions
Up to 6 positions
Data Acquisition Speed
Milliseconds
Calibration Models
Robust and precise
Automation Level
Fully automated control loops
Design
Rugged and durable
Installation Compatibility
Retrofitting existing mills
Sensors Required
Six sensors

Operating Characteristics


Working mechanism
Near-infrared spectrometer
Process integration
Automated control loops
Automation level
Manual / PLC / SCADA
Real-time monitoring
Yes
Measurement positions
Up to six
Batch vs. continuous operation
Continuous
Material compatibility
Flour,semolina,grains
Cleaning method
Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact design
Sensor casing
Sturdy
Number of sensors
Six
Installation ease
Easy to retrofit
Control cabinet
Included
Measurement positions
Up to six

Custom Options


Sensing positions
Up to six measurement positions
Integration possibilities
Fully automated control loops
Retrofitting
Fits into an existing flour mill