Pilot plant system for margarine and bakery fats production
Streamline your development and testing of diverse spreads and bakery fats with a scalable pilot plant system designed for seamless transition from experimentation to full-scale production.
Produces and Tests Margarines and Fats
The Pilot Plant Systems from Chemtech are engineered to solve the challenges of scaling and innovating in margarine and fats production. These skid-mounted systems are custom-built for ease of installation and allow seamless transition from pilot to full-scale production. Their unique design facilitates both production and testing of a wide range of liquid and solid products, including vegan margarines, whipped butter, and bakery fats, ensuring versatile application across the food, dairy, and bakery industries. Operating as 1/10th of full production capacity, they enable rapid testing and optimization, saving time and resources. The systems are designed with PLC automation for precise control and integration into existing production lines, and they promote energy efficiency with optimized motor control. Constructed from durable materials, these units are designed for longevity and compliance with industry standards. They incorporate features to ensure easy cleaning and maintenance, supporting sanitary conditions vital for food production environments.
Benefits
- Streamlines production with scalable pilot systems for rapid transfer to full-scale operations.
- Enhances product innovation by allowing efficient testing of new recipes and formulations.
- Reduces installation time with pre-assembled, skid-mounted units.
- Minimizes energy costs through optimized motor control and efficient design.
- Maintains hygiene and compliance with easy-to-clean construction suitable for food production.
- Applications
- Spreads,Bakery fats/creams,Ghee,Pastry margarines,Butter,Margarines,Shortenings
- End products
- Vegan margarines,Whipped butter,Croissant margarine,Cake frosting cream,Puff pastry margarine,Dairy-free shortenings,Olive oil spreads,Low-fat spreads,Clarified ghee,Culinary butter blends
- Steps before
- Formulation,Blending,Mixing
- Steps after
- Testing,Packaging,Quality Control
- Input ingredients
- oils,fats
- Output ingredients
- margarines,butter,shortenings,spreads,pastry margarines,ghee,bakery fats,creams
- Market info
- Production Scale
- 1/10th production scale
- Installation Type
- Fully skid mounted
- Customization
- Custom built to requirements
- Batch vs. continuous operation
- Batch / Pilot Scale
- Ease of installation
- Fully skid mounted
- Scale of operation
- Pilot scale (1/10th production scale)
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Skid-mounted for easy installation
- System scale
- 1/10th production scale
- Custom build
- Tailored to customer requirements
- Transportability
- Pallets for end-user testing
- Control panel type
- Customizable HMI
- Integration possibilities
- Seamless integration with existing production lines
- Skid mounted
- Fully skid mounted for easy installation
- Production scale
- 1/10th production scale
- Custom build options
- Built to customer requirements