Nest-shaped pasta production line

Streamline your pasta production with a solution designed to retain the integrity of nest-shaped pasta, minimizing waste and facilitating efficient packaging throughout high-speed, continuous operations.

Processes and Packages Nest-Shaped Pasta Efficiently

The Nidomatic production line from GEA offers a comprehensive solution for creating high-quality nest-shaped pasta with minimal waste. The system employs a unique method of maintaining pasta nests in individual cups from formation to packaging, eliminating damage and scraps. This line is ideal for food processing companies and pasta manufacturers, capable of continuous high-speed operations. It integrates seamlessly into existing production lines, featuring a mixing tank for optimal ingredient hydration, an innovative laminating roller unit for precise nest forming, and a weight check system to ensure consistent product quality. The pre-dryer and three-zone TAS dryer enable perfect moisture control, while the unloading units facilitate efficient packaging. Designed for energy efficiency, the Nidomatic system reduces operational costs and supports a variety of pasta types, including fusilli and macaroni. Its stainless-steel construction provides durability and easy maintenance, and the system can be customized to meet specific production requirements.

Benefits

  • Ensures zero product waste by maintaining nest integrity through to packaging.
  • Increases production efficiency with continuous high-speed operation.
  • Minimizes operational costs through energy-efficient drying processes.
  • Facilitates easy integration into existing production lines, reducing setup time.
  • Enhances product quality with precise weight and moisture control.

General


Applications
Breakfast cereals,Dry pasta,Snacks
End products
Rigatoni,Fusilli pasta,Macaroni,Penne,Nest-shaped pasta
Steps before
Mixing,Extrusion
Steps after
Packing,Packaging,Heat-sealing
Input ingredients
pasta dough,ingredients,water
Output ingredients
nest-shaped pasta,pasta nests
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Automation
PLC-controlled
Drying time
Stage-specific as TAS dryer has three independent sections
Capacity
Dependent on nest quantity per cycle (e.g.,4,6,8 units unloading)
Weight check accuracy
Ensures exact weight of nests
Temperature regulation
Automated in pre-dryer with independent controls

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
PLC
Cleaning method
CIP / Manual

Physical Characteristics


Machine footprint
Depends on configuration
Tank shape
Cylindrical
Feed method
Cup-based feed system
Discharge method
Cup-based unloading
Control panel type
Automated control

Custom Options


Transparent conveyor tubes
Yes