Modular sterility testing isolator for pharmaceuticals

Achieve uncompromised sterility with modular isolators designed for precise handling of injectable drugs, ensuring aseptic conditions through rapid decontamination and seamless material transfers.

Ensures Sterility in Pharmaceutical Loading and Testing

The MSTI – Modular Sterility Testing Isolator from Comecer provides pharmaceutical manufacturers and radiopharmaceutical producers with a cutting-edge solution for ensuring sterility in a variety of applications. This modular system is specially designed for aseptic processing, offering flexibility with its customizable configuration to meet specific operational needs. It features a fully enclosed Grade A environment suitable for installation in Grade D areas. The MSTI integrates a vapor-phase hydrogen peroxide (VPHP) decontamination system that guarantees a 6-log reduction, ensuring thorough sterilization of all internal volumes with rapid cycle times.

Ideal for testing sterile injectable drugs, vaccine vials, and pre-filled syringes, the system supports various processes such as material loading, decontamination, and sterility testing. You can expect seamless integration within your production line as it operates continuously and is ready to use. Equipped with a peristaltic pump and racks for vials, ampoules, and other samples, the MSTI facilitates efficient handling and positioning of materials. The system boasts compliance with CFR21 Part 11, ensuring data integrity and meeting stringent pharmaceutical standards.

To boost efficiency, the MSTI features the Illuminate™ Manufacturing Intelligence platform, allowing real-time monitoring and data analysis to optimize production processes and minimize downtime. This isolator presents a robust solution for biotech, pharmaceutical, and hospital pharmacy sectors, offering reliability and versatility in demanding sterility testing environments.

Benefits

  • Ensures rigorous aseptic conditions, reducing contamination risk in sensitive pharmaceutical environments.
  • Rapid decontamination cycle minimizes downtime, enhancing operational efficiency.
  • Customizable modular design adapts to specific processing needs, optimizing workflow.
  • Real-time data insights with Illuminate™ platform improve decision-making and production quality.
  • Compliant with CFR21 Part 11, ensuring data integrity and regulatory compliance.

General


Applications
Syringes,Vials,Ampoules,Cartridges,Pharmaceutical products
End products
Sterile injectable drugs,Anticoagulant ampoules,Pre-filled syringes,Insulin cartridges,Vaccine vials
Steps before
Material Loading,Sample Preparation
Steps after
Sterility Testing,Data Reporting
Input ingredients
vials,ampoules,syringe,cartridge,saline solution,culturing media,petri dishes
Output ingredients
sterilized vials,sterilized ampoules,sterilized syringes,sterilized cartridge
Market info
Comecer is known for manufacturing advanced containment and isolation systems, particularly in the pharmaceutical and nuclear medicine sectors, with expertise in custom-engineered equipment, ensuring high safety and compliance standards.

Technical Specifications


Compliance
CFR21 Part 11
Isolation grade
Grade A
Installation grade
Grade D
Airflow
Laminar
Decontamination system
VPHP decontamination system
Decontamination cycle
Fast
Automation
HMI Control System
Configuration
Modular approach
Sterility testing methods
Direct Inoculation / Membrane Filtration
Software platform
Illuminate™ MI

Operating Characteristics


Decontamination cycle time
Fast
Modular configuration capability
Customizable modules
Material loading options
Dedicated racks/baskets
Automation level
Integrated HMI control
VPHP decontamination efficiency
6-log reduction

Product type Characteristics


Testing Compatibility
Vials,Ampoules,Syringe,Cartridge

Physical Characteristics


Machine footprint
Compact modular design
Discharge method
Internal Transfer Tray
Basket/Rack type
Dedicated loading racks/basket
Internal volume
Fully closed isolator system
Control panel type
Panel PC HMI Control System
Airflow system
Full Laminar Air Flow

Custom Options


Control panel type
Panel PC HMI Control System
Customization of racks and accessories
Customized internal solutions available
Integration with IIoT
Illuminate™ MI