Loss-in-weight feeder for plastic compounding

Achieve precise material flow and improved production efficiency with an adaptable feeding solution tailored for continuous operation, ensuring optimal integration in complex plastic compounding processes.

Feeds and Weighs Plastics and Granulates

The ProFlex C from Schenck Process is a versatile loss-in-weight feeder designed for the precision dosing of powders and granulates in plastics and masterbatch production. Its unique off-center auger arrangement enables a compact installation, accommodating up to eight feeders in limited spaces. With a feed rate capacity reaching 6000 dm³/hour, the ProFlex C excels in applications requiring continuous and accurate volumetric and gravimetric feeding. The system integrates seamlessly into automated production lines with integrated measuring, control, and regulation electronics. Constructed with vertical container walls and steep wall angles, it ensures optimal material flow and minimizes residue. The ProFlex C is offered in stainless steel configurations for enhanced durability and is compliant with industry standards. Its design allows for rapid disassembly, facilitating easy cleaning and maintenance, making it ideal for environments demanding stringent hygiene and operational flexibility.

Benefits

  • Enhances production efficiency with precise dosing of powders and granulates.
  • Increases operational flexibility by fitting into space-constrained environments.
  • Minimizes maintenance downtime through easy disassembly and cleaning processes.
  • Supports scalable production with capacity to integrate up to eight feeders.
  • Ensures reliable performance with specialized corrosion-resistant materials.

General


Applications
Plastic compound,Plastics,Granulate materials,Powders,Masterbatch
End products
Polyethylene pellets,Calcium carbonate compounds,Polypropylene granules,Nylon pellets,Talc-filled plastics,Color masterbatches,Polymer granules,Additive masterbatches,Acrylic powders,Pvc compounds
Steps before
Grinding,Compounding,Pre-Mixing
Steps after
Mixing,Extrusion,Pelletizing,Color Masterbatch Addition
Input ingredients
bulk materials,powders,granulate materials
Output ingredients
compounded plastic,masterbatch
Market info
Schenck Process is known for its expertise in material handling, weighing, feeding, and automation solutions. The company has a strong reputation for delivering high-quality engineered-to-order equipment for diverse industries, backed by innovative technology and customer-centric service.

Technical Specifications


Feed rate
100 dm³/h - 6000 dm³/h
Feeder sizes
C100,C500,C3000,C6000
Feeder type
Loss-in-weight,Volumetric
Dosing type
Gravimetric / Volumetric
Installation configuration
Up to eight feeders
Automation
Integrated control and regulation electronics
Design
Asymmetric with steep wall angles

Operating Characteristics


Working Mechanism
Gravimetric and Volumetric Feeding
Integrated Steps
Measuring,Control and Regulation Electronics
Batch vs. Continuous Operation
Continuous
Changeover Time
Rapid and Simple Disassembly
Cleaning Method
Simple Disassembly for Cleaning
Automation Level
Integrated Automation Platform
Space Utilization
Vertical Container Design
Flexibility
Off-Center Auger Arrangement for Multiple Feeder Installation

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact
Feed/discharge method
Auger arrangement
Container wall design
Vertical with steep wall angles
Number of feeder variants
Four sizes
Installation options
Flexible,fits any available space
Hopper design
Asymmetric with flexible design

Custom Options


Control Panel Type
Integrated measuring,control and regulation electronics
Feeder Design Variants
ProFlex C500,C3000,C6000,C100
Drive and Auger Arrangement
Off-center,adaptable during assembly
Installation Options
Space-saving,flexible installation,up to eight feeders
Discharge Side
Easy change of discharge / drive side
Electronic Components
From junction boxes to complete electronic controls