Line separation for thermoformed packs
Easily transform multi-lane outputs from thermoformers into streamlined single-lane flows, ensuring precise product separation and optimal integration with downstream components.
Separates and Singulates Thermoformed Packs
The SERVOFEED PF410 and PF420 from Buhmann Pac Solutions are advanced line separators designed for efficient product handling in thermoforming processes. These machines excel in separating, singulating, and transferring thermoformed packs, making them ideal for food and non-food packaging applications. Utilizing a high-speed servo-driven feeder system, the equipment ensures precise and constant spacing, accommodating continuous operations. Integration with existing and new thermoforming lines is seamless, thanks to height-adjustable infeed belts and vendor-independent connectivity. The system supports a variety of end-products, such as yogurt cups, butter packets, and medical blister packs, and offers a straightforward format change for different product sizes. Optional features like turning packs or connecting shingle belts further enhance its versatility. Built for industries like food manufacturing and packaging, the PF410/PF420 addresses the need for a reliable and automated solution to streamline downstream processing components, including scales, metal detectors, and labelers.
Benefits
- Enhances production efficiency with continuous operation and seamless product flow.
- Reduces operational costs through automated singulation and transfer processes.
- Increases line flexibility with quick format changes for various product sizes.
- Improves downstream component integration, ensuring optimal pack transfer.
- Adapts to existing and new lines with vendor-independent connectivity options.
- Applications
- Food packaging,Nonfood packaging,Thermoformed packs
- End products
- Cosmetic container trays,Chocolate molds,Household cleaning product packs,Medical blister packs,Butter packets,Pre-packaged snacks,Yogurt cups,Cheese trays,Salad containers,Meat packaging trays
- Steps before
- Thermoforming,Multi-lane Production
- Steps after
- Downstream Line Processing,Scales,Metal Detection,Labeling,Single-lane Transport
- Input ingredients
- thermoformed packs,multi-lane production lines
- Output ingredients
- single-lane onward transport,separated packs,product transfer for downstream components
- Market info
- Buhmann Systeme is known for designing and manufacturing engineered-to-order packaging machines and systems, excelling in automation and high-tech solutions for various industries, enhancing efficiency and reliability in production lines.
- Automation
- Servo-controlled
- Belt Speed
- Adjustable based on feed speed
- Pack Formation
- Longitudinal cut separation
- Product Transfer
- Pick,place system
- Compatibility
- Manufacturer-independent connection
- Height Adjustment
- Adjustable infeed belt
- Performance Parameters
- Higher with PF420 variant
- Product Discharge
- Continuous
- Spacing Consistency
- Constant spacing of products
- Format Change
- Carried out in few steps
- Format Ranges
- Different ranges covered
- Automation level
- Automatic / PLC-controlled
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Quick format change
- Cleaning method
- CIP / Manual
- Energy efficiency
- Optimized for low consumption
- Process-safe product transfer
- Ensured by design
- Integration capability
- With existing thermoforming lines
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size
- Varies
- Container shape
- Varies
- Multi-lane to single-lane conversion
- Yes
- Machine footprint
- Compact design for integration
- Discharge method
- Single-lane onward transport
- Control panel type
- Height-adjustable infeed belt
- Compact footprint
- Manufacturer-independent connection
- Turnings packs
- Option available
- Belt speed
- Automatically adjusts
- Format change
- Quick and simple
- Format range
- Flexible with suction cup arrangement
- Belt Speed Adjustment
- Automatic adjustment to feed speed
- Height Adjustment
- Height-adjustable infeed belt
- Format Change
- Quick change with intelligent suction cup arrangement
- Suction Cup Arrangement
- Intelligent arrangement for different format ranges
- Pack Turning Capability
- Turning packs as an option
- Shingle Belt Connection
- Connecting shingle belt option