Lane converger and package rejector for thermoforming packaging systems

Streamline your packaging line with a system designed to seamlessly merge and sort product flows, ensuring only intact packages reach further processing, while defective ones are efficiently separated and discarded.

Converges and Rejects Food Packages Efficiently

The GEA CombiPick from GEA stands out in the packaging industry as an effective lane converger and package rejector. Designed to enhance post-thermoforming operations, it efficiently sorts and converges MAP, vacuum, and skin packs. With a robust design that supports up to six tracks, it merges packages into single or dual lanes while discarding empty and defective ones. The system integrates seamlessly with GEA thermoforming packaging machines, operating at speeds of up to 120 packs per minute. This ensures minimal downtime, optimal space utilization, and compatibility with quality control systems like GEA OxyCheck and LeakCheck. Constructed from stainless steel, the unit is resilient and easy to maintain, meeting IP65 standards for washdown environments. The GEA CombiPick is ideal for food processors and packaging facilities prioritizing high-speed, continuous packaging solutions with stringent quality requirements.

Benefits

  • Streamlines operation by automatically converging and rejecting packages, reducing manual sorting efforts.
  • Enables seamless integration with existing thermoforming lines, enhancing production flow.
  • Optimizes space with its compact design, maximizing floor efficiency.
  • Enhances quality control with precise package separation, ensuring only compliant products proceed.
  • Saves time with quick component exchanges and easy height adjustments, minimizing setup delays.

General


Applications
Food packaging,Vacuum packs,Map packs,Skin packs
End products
Cheese slices,Beef steaks,Seafood fillets,Sliced turkey,Fresh pasta,Marinated chicken breasts,Smoked salmon,Grilled vegetables,Sliced ham,Tofu blocks
Steps before
Form-fill-seal,Thermoforming,Quality inspection,OxyCheck,LeakCheck
Steps after
Packing,Final packaging,Distribution,Quality assurance
Input ingredients
intact MAP packs,vacuum packs,skin packs,empty packages,defective packages
Output ingredients
single lane of good packages,dual lane of good packages,rejected empty packages,rejected defective packages
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Dimensions (length x width)
750 mm x 581 mm
Height adjustability
± 50 mm
Power supply
230 V AC 50/60 Hz at 16 A
Air supply
4 bar clean dry air,supplied at 1 liter/minute
IP rating
IP65 (wipe down)
Material
Stainless steel
Max. pack height
100 mm
Package weight
60 g - 500 g
Max. weight whole format
5 kg
Max. thermoforming film width
581 mm
Max. tracks
6
Max. rows
6
Max. process rate
120 packs/minute

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Changeover time
Quick and easy
Cleaning method
Manual
Energy efficiency
Saves time and space
Integration with quality systems
GEA OxyCheck and LeakCheck
Process rate
120 packs/minute
Track merging
Up to 6 tracks to 1 or 2 lanes

Material Compatibility


Stainless steel
Yes
Cleanability
IP65 (wipe down)


IP Rating
IP65
Material
Stainless Steel
Air Supply
4 bar clean dry air

Physical Characteristics


Machine footprint
750 mm x 581 mm
Height adjustability
± 50 mm
Compact design
Space-efficient
Control panel type
User-friendly interface

Custom Options


Control panel type
User-friendly interface
Integration possibilities
Full integration with GEA thermoforming packaging machines
Connectivity
Connected to quality control systems such as GEA OxyCheck and LeakCheck