Industrial vegetable protein processor
Achieve precise size reduction and consistent texture in food processing with this high-speed solution, enhancing product uniformity and optimizing throughput.
Processes and Reduces Solids into Precise Sizes
The Comitrol® Processor Model 5600 from Urschel Laboratories, Inc. is engineered to elevate your processing line with its robust size reduction capabilities. Featuring a 100 HP motor and a screw feeder with a gearmotor and VFD for precision control, it executes high-speed operations of up to 5,600 RPM. Tailored for the food, meat, and seafood industries, this processor transforms materials into specific sizes, suitable for diverse applications such as ginger paste, turkey sausage bits, and coconut flakes.
The Model 5600 utilizes the Comitrol size reduction principle, combining a 6″ cutting head with selectable impellers for fine to coarse outputs, perfectly supporting continuous production. Its stainless steel construction ensures durability and compliance with sanitation standards, making it optimal for environments requiring rigorous hygiene. Designed for easy integration, this processor maximizes throughput while minimizing downtime for cleaning and maintenance. Ideal for operations handling solids, slurries, and powders, this system is a versatile addition to any processing facility seeking efficiency and precision.
Benefits
- Enhances processing efficiency with high-speed operations, reducing cycle times.
- Supports continuous production to minimize downtime and boost throughput.
- Offers precise size control to meet exact product specifications.
- Durable stainless steel construction ensures long-term reliability and easy sanitation.
- Customizable configuration adapts to various product types and processing needs.
- Applications
- Protein processing,Snacks,Meat processing,Seafood processing,Food processing,Dairy processing,Spices,Vegetable processing
- End products
- Cheese curd pieces,Dried parsley flakes,Turkey roll slices,Restructured steak portions,Breaded chicken patty pieces,Fish head and frame mince,Shrimp shell granules,Turkey sausage bits,Mango puree,Textured vegetable protein bits,Coconut flakes,Ginger paste
- Steps before
- Washing,Trimming,Pre-cutting
- Steps after
- Packaging,Cooking,Seasoning
- Input ingredients
- vegetable processing,curry,ginger,coconut meat,beef,poultry,seafood,byproducts,textured vegetable protein,breaded chicken patty,turkey roll,restructured steak,shrimp shell,turkey sausage,mango,fish head and frame,dried parsley,cheese curd
- Output ingredients
- coarse reductions,fine reductions
- Market info
- Urschel is known for its expertise in precision cutting technology and manufacturing industrial food processing equipment, especially cutting machines. It has a strong reputation for quality and innovation in delivering engineered-to-order solutions for the food processing industry.
- Motor Power
- 100 HP (75 kW)
- Screw Feeder Power
- 5 HP (3.7 kW)
- Impeller Speed
- 5,600 RPM
- Maximum Input Size
- 2-1/2" (63.5 mm)
- Construction Material
- Stainless Steel
- Continuous Operation
- Yes
- Length
- 93.19" (2367 mm)
- Width
- 58.78" (1493 mm)
- Height
- 67.75" (1721 mm)
- Net Weight
- 3300 lb (1497 kg)
- Speed Control
- Variable Frequency Drive (VFD)
- Impeller speed
- 5,600 RPM
- Operation type
- Continuous
- Automation level
- Manual / PLC / VFD
- Cleaning method
- Easy cleanup
- Feed assistance
- Positive feed with screw feeder
- Input size limitation
- Max 2-1/2" (63.5 mm)
- Abrasion resistance
- Yes
- Biological compatibility
- Food-grade
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Density/particle size
- Up to 2-1/2" (63.5 mm)
- Discharge Method
- Continuous
- Control panel type
- Not specified
- Discharge method
- Continuous