Industrial bag filter for powder collection efficiency
For producers seeking to enhance powder yield while minimizing emissions, this cutting-edge bag filter offers exceptional powder recovery and energy efficiency, seamlessly integrating into continuous operations to support cleaner, more sustainable production environments.
Filters and Recovers Powder in Continuous Operations
The Tetra Pak® Bag Filter is an industrial solution for powder processing, tailored to meet the stringent needs of dairy and nutritional product manufacturers. This equipment specializes in powder filtration and recovery through a continuous, fully automatic process, ensuring high efficiency and minimal emissions. With airflow capacities ranging from 26,000 to 287,000 m³/h, it accommodates a wide array of applications, including whey protein concentrate, vegan protein powder, and infant formula production.
Engineered with smart pulsing control, the system adjusts air pressure and flow intervals to sustain low operational costs and enhance bag longevity. Computational fluid dynamics (CFD) modeling optimizes its geometry for uniform flow velocities, while a unique cage locking system facilitates rapid, hygienic bag replacement. This bag filter integrates seamlessly with spray dryers in compact configurations, offering a reduced building footprint by up to 20%.
Certified for food-grade operations, it features a CIP-ready design with no rotating parts or contamination risks, ensuring compliance with contemporary hygiene standards. Tetra Pak supports comprehensive customization options and provides engineering assistance to tailor installations to specific operational requirements.
Benefits
- Enhances product yield and quality with efficient powder recovery.
- Minimizes energy costs and emissions through smart pulsing control.
- Extends filter bag lifetime, reducing maintenance frequency and costs.
- Integrates seamlessly with existing systems, reducing plant footprint by up to 20%.
- Ensures high hygiene standards with CIP-friendly design and no contamination risks.
- Applications
- Nutritional products,Whey-based ingredients,Milk powder,Plant-based powder,Infant formula powder,Dairy
- End products
- Skimmed milk powder,Baby formula,Vegan protein powder,Fortified milk powder,Casein protein powder,Whey protein concentrate
- Steps before
- Spray Drying,Powder Handling
- Steps after
- Packing,Powder Storage
- Input ingredients
- dairy ingredients,whey-based ingredients,nutritional products
- Output ingredients
- powder,milk powder,whey permeate powders,plant-based powders,nutritional powder
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- 28,000 to 280,000 m³/h
- Air Flow Capacities Range
- 26,000 to 287,000 m³/h
- Automation
- State-of-the-art automation with PLC communication
- Compressed Air Usage
- Adaptive pulsing control to minimize usage
- Cleaning Method
- Fully CIPable (Clean-In-Place)
- Smart Pulsing Control
- Optimized for low operating costs and emissions
- Powder Recovery
- Improved with baffle plate for low velocity profile
- Geometry,Layout Optimization
- CFD modelling for flow velocities
- Emission Reduction
- Reduced emissions design
- Flexible Installation
- Optimized for specific operations
- Automation level
- State-of-the-art automation with PLC communication
- Smart pulsing control
- Low operating costs and emissions
- Process adaptive pulsing control
- Lower compressed air consumption
- Batch vs. continuous operation
- Continuous
- Cleaning method
- Fully CIPable
- Energy efficiency
- Low energy and compressed air consumption
- Air flow capacity
- 26,000–287,000 m3/h
- Powder recovery
- Improved powder recovery
- Cleanability
- Fully CIPable,reduced risk of bio-contamination
- Corrosive resistance (e.g. acids)
- Optimised for food safety and hygiene
- Biological compatibility
- Optimised for dairy and whey-based ingredients
- Food-only Applications
- Dairy,Whey-based Products
- Compact footprint
- Reduced building footprint by around 20%
- Air flow capacity
- 26,000–287,000 m³/h
- Bag filter design
- Unique cage locking system
- Installation footprint
- Optimized for compact plant environments
- Control panel type
- Integrated controller
- System integration
- Enhanced process integration with advanced monitoring and control
- Multiple inlets
- Option for reduced building footprint
- Hygienic design
- Complies with high food safety standards
- Control panel type
- PLC with advanced monitoring
- Integrated controller
- Self-adjusting system
- Multiple inlets
- Reduces building footprint
- Cage locking system
- Unique,integrated design