In-line weight control for brine injection
Ensure precise brine distribution in your meat, poultry, or fish processing lines with an in-line weight control system, optimizing flavor consistency and reducing product waste by maintaining accurate injection levels throughout production.
Controls and Optimizes Brine Injection Weights
The IWC In-line Weight Control System from Fomaco is designed to enhance precision in brine injection processes for meat, poultry, and fish production facilities. Utilizing dual Eilersen digital load cells, this system offers continuous and accurate weight measurement before and after product injection. Ideal for producing marinated beef steaks, brined turkey breasts, and smoked salmon fillets, the IWC ensures uniformity and quality across each batch. Integrating seamlessly with Fomaco’s M3 injector, it features synchronized conveyor belts for streamlined operations and minimal workflow disruption. With a robust closed frame structure, the system is both durable and easy to maneuver, powered efficiently at approximately 0.25 kW/unit. Data transfer and batch monitoring are facilitated through an integrated Modbus TCP/IP connection, providing real-time insights into production performance. Designed for continuous, in-line operation, the IWC is essential for any processing plant aiming to uphold high standards in product uniformity and throughput.
Benefits
- Ensures precise product consistency, reducing waste and enhancing product uniformity.
- Simplifies integration into existing lines, minimizing production disruptions.
- Decreases energy usage with efficient low voltage servo motor operation.
- Provides real-time monitoring and data analysis for better decision making.
- Enhances processing flexibility across a diverse range of meat, poultry, and fish products.
- Applications
- Red meat,Poultry,Fish
- End products
- Brined turkey breast,Marinated beef steak,Smoked salmon fillets
- Steps before
- Brine Preparation,Meat Selection,Weighing
- Steps after
- Storage,Packaging,Distribution
- Input ingredients
- red meat,poultry,fish,brine,marinade
- Output ingredients
- brine injected meat,marinated poultry,marinated fish
- Market info
- Fomaco is known for manufacturing advanced injection and marinating equipment for the food processing industry, specializing in high-quality machines that ensure uniformity and precision, enhancing product flavor and texture. They have a solid reputation for innovation and reliability.
- Automation
- PLC-controlled
- Conveyer belt
- Intralox-serie 1100 Flush Grid
- Material
- Polyethylene
- Drive
- AMK iDT 4,48 V low voltage servo motor Apex Dynamics planetary gear
- Data transfer
- FTP,processed in a Fomaco Excel template
- SCADA
- Modbus TCP/IP connection
- Power consumption
- Approx. 0.25 kW/unit
- Degree of encapsulation
- IP 68
- Compatibility
- FGM 48 / FGM 64 / FGM 88 / FGM 112
- Dimension A
- 1700 mm
- Dimension B
- 872 mm - 1400 mm
- Dimension C
- 1205 mm
- Dimension D
- 1465 mm
- Dimension E
- 420 mm - 950 mm
- Dimension F
- 1060 mm
- Dimension G
- 1320 mm
- Dimension H
- 160 mm
- Weight
- 530 kg - 615 kg
- Frame structure
- Closed rigid frame made of RHS and SHS pipes
- Movability
- By use of pallet truck
- Working Mechanism
- In-line Weight Control
- Integrated Steps
- Weighing before and after injection
- Automation Level
- SCADA
- Cleaning Method
- Easy Fitting
- Synchronization with Existing Systems
- Compatible with M3 Injector
- Installation
- Simple Workflow
- Conveyance
- Pallet truck movability
- Corrosive resistance (e.g. acids)
- Polyethylene
- Cleanability
- Made for food processing environments
- Biological compatibility
- Food-grade materials
- Machine footprint
- Variable based on model (IWC 48/64/88/112)
- Frame structure
- Closed rigid frame made of RHS and SHS pipes
- Conveyor belt material
- Polyethylene
- Conveyer belt type
- Intralox-serie 1100 Flush Grid
- Dimensions (IWC 48)
- A
- Dimensions (IWC 64)
- A
- Dimensions (IWC 88)
- A
- Dimensions (IWC 112)
- A
- Weight
- IWC 48
- Movability
- By use of pallet truck
- Frame structure
- Closed rigid frame made of RHS and SHS pipes
- Movability
- By use of pallet truck
- Conveyor belt type
- Intralox-serie 1100 Flush Grid
- Drive system
- AMK iDT 4,48 V low voltage servo motor
- Data transfer method
- FTP
- Data processing tool
- Microsoft Excel
- SCADA configuration
- Modbus TCP/IP connection
- Compatibility
- FGM 48 / FGM 64 / FGM 88 / FGM 112