In-line blender for dairy product formulation

Achieve seamless blending and standardization of complex dairy and liquid product formulations with precision, enhancing consistency and reducing waste in high-volume production environments.

Blends and Standardizes Dairy and Beverage Products

The Tetra Pak® In-line Blender D is a specialized blending solution tailored for precise, continuous processing of dairy and beverage products. This equipment excels in accurate formulation and standardization using an advanced in-line method, eliminating product hold-up issues typical of batch systems. Capable of handling up to 75,000 liters per hour, it efficiently blends a wide range of products, from flavored milk and cheese milk to plant-based beverages and non-fat dry milk blends. Employing sophisticated control software, it ensures consistent product quality and ingredient savings. Its automated operation reduces labor costs while integrating smoothly into existing processing lines with minimal utility consumption. Constructed with high-grade materials, it withstands rigorous operational conditions, and its CIP system ensures quick, effective cleaning. Perfect for dairy producers and beverage companies seeking high-efficiency solutions.

Benefits

  • Enhances production efficiency with continuous, automated operations.
  • Decreases ingredient wastage through precise blending and formulation control.
  • Minimizes operational costs by reducing utility consumption and labor requirements.
  • Maintains consistent product quality across large production volumes.
  • Adapts to diverse recipes, supporting future product innovation and flexibility.

General


Applications
Lactic acid drinks,Dairy products,Cheese milk,Standardized milk for dairy powders,Condensed milk,Liquid formulated products,Flavored milk
End products
Sweetened condensed milk,Non-fat dry milk,Caffeinated milk drinks,Flavored lattes,Plant-based beverage mix,Yogurt drinks,Cheddar cheese blend
Steps before
Homogenization,Pasteurization,Milk Reception
Steps after
Filling,Packaging,Pasteurization
Input ingredients
dairy ingredients,flavoured milk ingredients,cheese milk ingredients,standardised milk ingredients,lactic acid drinks ingredients,condensed milk ingredients,liquid formulated products ingredients
Output ingredients
flavoured milk,cheese milk,standardised milk for dairy powders,lactic acid drinks,condensed milk,liquid formulated products
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Capacity
5,000 - 75,000 l/h
Automation
Automated production system
Batch vs. continuous
Inline Continuous
Precision
High precision
Ingredients Handling
Up to eleven streams
Software
Advanced recipe manager
Product Quality
Consistent product quality
Buffer Tanks
Fewer buffer tanks needed
Utilities Consumption
Low utilities consumption
Operational Costs
Reduces personnel costs
SpotOn Technology
Accurate product specification fulfilment

Operating Characteristics


Batch vs. continuous operation
Inline Continuous
CIP/SIP
CIP Enabled
Automation level
Automated with Advanced Control System
Changeover time
Minimal due to SpotOn technology
Cleaning method
CIP/Automated
Energy efficiency
Low utility consumption
Recipe Management
Advanced Recipe Manager

Product type Characteristics


Application Versatility
Diverse dairy products and formulas

Physical Characteristics


Machine footprint
Compact
Tank shape
Not specified
Feed method
Continuous in-line
Discharge method
Continuous in-line

Custom Options


Control panel type
Automated control system
Advanced recipe manager
Integration possibilities
In-line standardization
Multiple ingredients handling with advanced software
Advanced software
Built-in control software for precise ingredient regulation
Production system automation
Automated production system for reducing personnel intervention
SpotOn technology
Compensation for ingredient feed pressure drops
In-line production method
Continuous product flow system
Capability customization
Handles up to eleven individual ingredients streams