High shear mixer granulator for pharmaceutical applications
Achieve optimal granulation with precise shear control, enhancing powder mixing and reducing contamination risk in your pharmaceutical production lines.
Granulates and Mixes Pharmaceutical Powders and Granules
The ROTO MIX from IMA Group is a high shear mixer granulator specially designed for the pharmaceutical industry, facilitating superior mixing, granulation, and agglomeration of powders. Inspired by proven Roto technology, it excels in achieving uniform granule size and cohesion, crucial for tablet and capsule production. Its unique impeller design minimizes product sticking, maximizing yield and maintaining a dust-free environment for safe solvent use. The versatile ROTO MIX is perfect for producing paracetamol granules, ibuprofen tablets, and vitamin supplements, supporting both batch and high-speed continuous operations. With bowl capacities ranging from 60 to 2,500 liters, it integrates smoothly into your production line, offering options for through-the-wall installation to optimize space. Its energy-efficient operation and Wash-In-Place system enhance cleanliness and reduce downtime, while compliance with GMP standards ensures it meets rigorous industry regulations. Plus, customization in impeller power and chopper speed allows adjustment to specific production needs.
Benefits
- Enhances product quality by ensuring uniform granule size and cohesion.
- Minimizes contamination risk with dust-free and solvent-safe processing.
- Increases production efficiency through seamless integration and quick installation.
- Reduces cleaning time and cost with an effective Wash-In-Place system.
- Adapts to varied production requirements with customizable impeller power and speed settings.
- Applications
- Vitamins,Supplements,Nutraceuticals,Pharmaceutical powder,Pharmaceutical granules
- End products
- Ibuprofen tablets,Paracetamol granules,Multivitamin capsules,Vitamin c effervescent tablets,Omega-3 soft gel capsules
- Steps before
- Dry Mixing,Powder Preparation
- Steps after
- Wet Granule Sizing,Fluid Bed Drying,Product Transfer
- Input ingredients
- powders,liquid binder
- Output ingredients
- pharmaceutical granules,wet granules
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Impeller Power
- 41-115 kW
- Impeller Speed
- 6-275 rpm
- Chopper Speed
- 700-2,000 rpm
- Bowl Capacity
- 60-2,500 liters
- Working Capacity
- 25% - 70%
- Weight
- 500-7,000 kg
- Automation
- PLC-controlled
- Binder Distribution
- Liquid binder distributor
- Discharge Method
- Direct transfer to fluid bed dryer
- Cleaning Method
- Wash In Place (WIP)
- Installation
- Through-the-wall
- Integration
- With other granulation equipment
- Working mechanism
- High shear granulation
- Integrated steps
- Dry mixing,wet granulation,in-line dry milling
- Batch vs. continuous operation
- Batch
- CIP/SIP
- Wash In Place (WIP)
- Cleaning method
- Washing nozzles
- Automation level
- PLC
- Product sticking prevention
- Unique impeller design
- Containment level
- High containment
- Contamination risk
- Reduced
- Integration with other equipment
- Easy (through-the-wall installation)
- Dust control
- Dust-free process
- Product yield
- Maximised
- GMP Compliance
- Yes
- FDA Materials
- Yes
- CE Marking
- Yes
- Machine footprint
- A
- Bowl capacity
- 60-2,500 L
- Working capacity
- 25%-70% of bowl capacity
- Weight
- 500-7,000 kg
- Through-the-wall installation
- Available
- Through-the-wall installation
- Available
- In-line dry milling integration
- Available
- Wash In Place system
- Washing nozzles
- Control System
- PLC-controlled