High shear batch process homogenizer for production
Achieve efficient emulsifying, homogenizing, and dispersing with precision and minimal stress, ideal for applications demanding high shear and short processing times.
Enhances Dispersion and Mixing Efficiency
The DISPERMAT® SC4 dissolver from VMA-GETZMANN offers precise and efficient dispersion and mixing for a wide range of industrial applications, such as in agrochemicals, automotive paints, and pharmaceuticals. Utilizing a high-shear rotor-stator system, it achieves uniform distribution of particles, enhancing product quality in formulations like herbicide solutions and lithium-ion battery materials. Its flexible control options, including CN / C / SC / PLC, allow seamless integration into existing production lines, while its power rating between 15 to 22 kW accommodates various batch sizes up to 600 liters. With a robust design, it ensures minimal downtime due to its low-maintenance requirements and easy cleaning features, making it ideal for continuous operation. Additionally, the dissolver’s energy-efficient motor reduces operational costs, while its stainless steel construction ensures durability and chemical resistance, meeting stringent industrial standards.
Benefits
- Enhances product uniformity and quality through precise particle dispersion.
- Energy-efficient operation with reduced power consumption.
- Seamlessly integrates into existing production lines, minimizing setup time.
- Durable construction suitable for handling aggressive chemical environments.
- Minimizes maintenance and cleaning time, improving overall productivity.
- Applications
- Sealants,Ceramics,Battery slurries,Road marking paints,Printing inks,Building coatings,Food additives,Agrochemicals,Polishing agents,Aerospace coatings,Adhesives,Conductive coatings,Pharmaceutical ingredients,Automotive paints,Food supplements,Cosmetic formulations
- End products
- Car polish compounds,Natural colorants,Active pharmaceutical ingredients,Exterior emulsion paints,Automotive base coats,Herbicide formulations,Structural adhesives,Vitamin tablets,Silicone sealants,Lithium-ion battery electrodes,Reflective road markings,Uv-curable inkjet inks,Porcelain glazes,Skin moisturizing creams,High-temperature aerospace primers,Antistatic coatings
- Steps before
- Emulsification,Grinding,Mixing,Pre-dispersion
- Steps after
- Sterilization,Packaging,Coating,Filtration
- Input ingredients
- anode materials,cathode materials,slurries,conductive additives,battery compounds,color pigments,active ingredients,excipients,food dyes,silicone,natural pigments,fats,oils
- Output ingredients
- homogeneous distribution,high-quality coatings,uniform protection,consistent color,polished surfaces,stable dispersion,nano-particles,finely ground pigments
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 5.5 - 55 kW
- Product Volume
- 25 - 2000 litres/hour
- Control System
- CN / C / SC / PLC
- Dissolver Speed
- Variable
- Capacity Range
- 30 - 2000 litres
- Automation
- PLC-controlled
- Vacuum System
- Optional
- ATEX Rating
- EX
- Scraper System
- Optional
- Bead Mill Types
- Horizontal / Basket
- Basket Mill Power
- 15 - 55 kW
- Modular Systems
- Quick-change
- Container Capacity
- 0.05 - 2000 litres
- Stirrer Types
- R / CN
- Temperature Control
- Optional
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Cleanability
- CIP / Manual
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size
- 30–2000 litres
- Basket shape and size
- Depend on model (e.g.,TORUSMILL® models)
- Tank shape and size
- Various (30 - 2000 litres)
- Control panel type
- PLC / C / M-EX
- Control panel type
- CN / C / SC / PLC
- Explosion protection
- ATEX
- Vacuum option
- Yes
- Product capacity
- 30–2000 litres
- Power range
- 15 – 55 kW
- Drive system type
- Powerful and safe
- Quick-change systems
- Modular
- Integration systems
- Emulsifying,homogenizing,grinding,mixing,dispersing