High precision mixer for metallic powder paints

Achieve unparalleled precision and uniformity in producing high-gloss and electrostatic powder coatings, ensuring complete bonding and temperature control to enhance product quality and consistency.

Precisely Mixes and Bonds Powder Coatings

The MB Process Mixer ZSD from Zeppelin Systems is engineered for those seeking precise control in the bonding and mixing of high-gloss automotive coatings and metallic powder paints. This system stands out with its multi-zone temperature control, ensuring meticulous process temperature regulation crucial for temperature-sensitive products. Ideal for applications in the automotive, food, rubber, and plastics industries, it guarantees consistent quality and complete process safety.

Utilizing a robust design, the MB Process Mixer enables uniform mixing by maintaining control over energy-intensive mixing conditions. Its capacity to produce fully bonded products prevents separation and ensures brilliance in color quality. The mixer includes extensive accessory options, such as a cooled tool and explosion protection features employing nitrogen inertization and oxygen measurement for exceptional reliability.

Automation integration with PLC controls facilitates seamless operation in batch or continuous processes, maximizing efficiency and throughput. Available customization and engineering support cater to specific production needs, providing an optimal fit in existing lines. The system is also designed with easy maintenance in mind, ensuring minimal downtime through efficient cleaning processes.

Benefits

  • Ensures consistent, high-quality output with precise process temperature control.
  • Enhances product integrity by preventing separation in bonded applications.
  • Increases operational safety with explosion protection and nitrogen inertization.
  • Adapts seamlessly into existing lines with customizable features and PLC integration.
  • Minimizes maintenance time with efficient, user-friendly cleaning systems.

General


Applications
High-gloss products,Food industry,Metallic powder paints,Dispersion paints,Plastics,Rubber and tire industry,Automotive industry products
End products
Thermoplastic elastomers,Tire compounds,Acrylic dispersion paints,Processed food ingredients,Electrostatic powder coatings,High-gloss automotive coatings,Polypropylene pellets
Steps before
Grinding,Compounding,Blending,Emulsification
Steps after
Packing,Coating,Sterilization
Input ingredients
temperature-sensitive products,metallic powder,materials for high-gloss products,bonding materials
Output ingredients
bonded products,high-gloss products,metallic powder paints,consistent color quality products
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Capacity
Price on Request
Process temperature control
Multi-zone temperature control
Automation
Direct Inquiry
Explosion protection
Nitrogen inertization,oxygen measurement
Mixing type
Gentle and reliable bonding process
Product type
Metallic powder paints,high-gloss products

Operating Characteristics


Process temperature control
Multi-zone
Temperature-sensitive processing
Yes
Automation level
PLC / SCADA
Explosion protection
Nitrogen inertization
Product bonding reliability
High
Batch vs. continuous operation
Batch

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Bonding Process
Powder paints / High-gloss products
Mixing and Compounding
Metallic powder paints
Automotive Industry Application
First-class brilliance and consistent color quality


Explosion Protection
Nitrogen Inertization

Physical Characteristics


Discharge method
Fully bonded

Custom Options


Control panel type
PLC interface
Temperature control zones
Multi-zone
Explosion protection
Nitrogen inertization,oxygen measurement
Cooling tools
Included