High capacity continuous puffer for popcorn
Optimize your snack production with advanced airflow and speed controls designed to handle diverse pellet shapes and sizes, ensuring consistent puffing results and maximizing product quality.

Puffs and Processes Snack Pellets and Nuts
The M420, M449, and M539 puffer systems from AC Horn Manufacturing are engineered for high-capacity puffing in the snack food industry, catering to products like popcorn, peanuts, and chips. These systems are equipped with precision PLC controls to manage airflow and heat, ensuring optimal product expansion and uniform texture. The forced air combustion system, combined with internal laminar baffling and precise burner controls, allows for efficient heating and drying, accommodating a wide variety of pellet shapes and sizes. With throughput capacities reaching up to 1,500 lbs/hr (680 kg/hr), these puffers excel in continuous operations, enhancing productivity for manufacturers.
Designed for easy integration into existing production lines, the puffers feature variable drum and fan speed controls, allowing for detailed customization according to specific product recipes and processing requirements. The robust construction minimizes product trapping, reducing downtime while the extra insulation contributes to low operating costs. Fabricated with high-quality materials, the systems ensure long-term durability and ease of maintenance, with options for additional engineering support and customization to meet particular processing needs.
Benefits
- Enhances productivity with high-capacity operation up to 1,500 lbs/hr.
- Reduces operational costs with efficient energy use and low maintenance design.
- Improves product quality through precise airflow and heat control.
- Offers flexibility in processing diverse pellet shapes and sizes.
- Simplifies integration with customizable drum and fan speed settings.
- Applications
- Japanese peanuts,Coated nuts,Roasted nuts,Pellets,Nut butter,Chips,Corn tortillas,Blanched peanuts,Popcorn
- End products
- Bbq corn chips,Cheddar cheese popcorn,Caramel coated popcorn,Tortilla chips,Almond butter,Kettle corn,Peanut butter,Cheese puffs,Blanched peanut flour,Corn chips,Honey roasted peanuts,Spicy glazed cashews,Chocolate covered almonds
- Steps before
- Pellet Formation,Ingredient Mixing,Pre-heating,Blanching
- Steps after
- Seasoning,Cooling,Packaging,Quality Control
- Input ingredients
- popcorn kernels,pellets
- Output ingredients
- popped popcorn,variety of puffed pellet shapes and sizes
- Market info
- AC Horn Manufacturing is renowned for its expertise in manufacturing industrial equipment for food processing, particularly in nut processing, popping equipment, and material handling systems, known for high-quality engineering and reliable performance in demanding industrial applications.
- Capacity
- 200–1,500 lbs/hr
- Automation
- PLC-controlled
- Speed Control
- Variable speed controls
- Airflow
- Maximized airflow
- Burner Control
- Precise burner controls
- Insulation
- Extra insulation
- Combustion System
- Forced air combustion
- Lamination
- Internal laminar baffling
- Working mechanism
- Forced air combustion
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Continuous
- Variable speed controls
- Drum and fan speed
- Maintenance cost
- Low
- Airflow maximization
- Yes
- Puffing capabilities
- Wide variety of pellet shapes and sizes
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Cleanability
- CIP
- Density/particle size
- Suitable for various pellet shapes and sizes
- Corrosive resistance (e.g. acids)
- Yes
- Control panel type
- PLC-controlled
- Variable speed controls
- Drum and fan speed