High capacity continuous puffer for popcorn

Optimize your snack production with advanced airflow and speed controls designed to handle diverse pellet shapes and sizes, ensuring consistent puffing results and maximizing product quality.

Puffs and Processes Snack Pellets and Nuts

The M420, M449, and M539 puffer systems from AC Horn Manufacturing are engineered for high-capacity puffing in the snack food industry, catering to products like popcorn, peanuts, and chips. These systems are equipped with precision PLC controls to manage airflow and heat, ensuring optimal product expansion and uniform texture. The forced air combustion system, combined with internal laminar baffling and precise burner controls, allows for efficient heating and drying, accommodating a wide variety of pellet shapes and sizes. With throughput capacities reaching up to 1,500 lbs/hr (680 kg/hr), these puffers excel in continuous operations, enhancing productivity for manufacturers.

Designed for easy integration into existing production lines, the puffers feature variable drum and fan speed controls, allowing for detailed customization according to specific product recipes and processing requirements. The robust construction minimizes product trapping, reducing downtime while the extra insulation contributes to low operating costs. Fabricated with high-quality materials, the systems ensure long-term durability and ease of maintenance, with options for additional engineering support and customization to meet particular processing needs.

Benefits

  • Enhances productivity with high-capacity operation up to 1,500 lbs/hr.
  • Reduces operational costs with efficient energy use and low maintenance design.
  • Improves product quality through precise airflow and heat control.
  • Offers flexibility in processing diverse pellet shapes and sizes.
  • Simplifies integration with customizable drum and fan speed settings.

General


Applications
Japanese peanuts,Coated nuts,Roasted nuts,Pellets,Nut butter,Chips,Corn tortillas,Blanched peanuts,Popcorn
End products
Bbq corn chips,Cheddar cheese popcorn,Caramel coated popcorn,Tortilla chips,Almond butter,Kettle corn,Peanut butter,Cheese puffs,Blanched peanut flour,Corn chips,Honey roasted peanuts,Spicy glazed cashews,Chocolate covered almonds
Steps before
Pellet Formation,Ingredient Mixing,Pre-heating,Blanching
Steps after
Seasoning,Cooling,Packaging,Quality Control
Input ingredients
popcorn kernels,pellets
Output ingredients
popped popcorn,variety of puffed pellet shapes and sizes
Market info
AC Horn Manufacturing is renowned for its expertise in manufacturing industrial equipment for food processing, particularly in nut processing, popping equipment, and material handling systems, known for high-quality engineering and reliable performance in demanding industrial applications.

Technical Specifications


Capacity
200–1,500 lbs/hr
Automation
PLC-controlled
Speed Control
Variable speed controls
Airflow
Maximized airflow
Burner Control
Precise burner controls
Insulation
Extra insulation
Combustion System
Forced air combustion
Lamination
Internal laminar baffling

Operating Characteristics


Working mechanism
Forced air combustion
Automation level
PLC-controlled
Batch vs. continuous operation
Continuous
Variable speed controls
Drum and fan speed
Maintenance cost
Low
Airflow maximization
Yes
Puffing capabilities
Wide variety of pellet shapes and sizes

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
CIP
Density/particle size
Suitable for various pellet shapes and sizes
Corrosive resistance (e.g. acids)
Yes

Physical Characteristics


Control panel type
PLC-controlled
Variable speed controls
Drum and fan speed