Frozen extraction turbo extractor for fruit and vegetable purees

Efficiently transform frozen fruits and vegetables into high-quality purees, offering seamless operation from warehouse to finished product without the need for thawing delays.

Extracts Puree from Frozen Fruits and Vegetables

The ULTRA VFX Turbo Extractor from Bertocchi Srl is designed to transform frozen fruits and vegetables into premium purees efficiently. This machine stands out with its patented Thermopulse® technology, allowing direct processing of products at temperatures as low as -20°C, eliminating the need for pre-thawing. Ideal for applications in smoothies, baby foods, and jam productions, it ensures consistent puree texture and quality. With four different model sizes, it manages a capacity range from 1 to 4 tons per hour, catering to varying production demands. The equipment integrates seamlessly into continuous, high-speed operations, supporting various processing lines. It features indirect steam injection for gentle thawing, reducing energy requirements and preserving product integrity. Constructed from high-grade materials for durability and hygiene, the ULTRA VFX Turbo Extractor also supports easy cleaning and maintenance, ensuring minimal downtime. Suitable for food processing companies, it offers customization options to align with specific production needs.

Benefits

  • Streamlines production by processing frozen fruits and vegetables directly from storage, reducing preparation time.
  • Enhances product quality with gentle thawing that preserves taste and nutritional value.
  • Increases versatility with capacities ranging from 1 to 4 tons per hour to meet diverse production requirements.
  • Lowers energy costs through efficient Thermopulse® technology for controlled heat application.
  • Minimizes maintenance downtime with easy-to-clean design and durable construction.

General


Applications
Smoothies,Baby food,Jams,High quality puree
End products
Gourmet raspberry jam,Berry smoothie blends,Organic fruit baby puree pouches,Premium vegetable puree packs
Steps before
IQF freezing,Warehouse-refrigeration,Indirect steam injection,Gentle thawing
Steps after
Puree production,Smoothie preparation,Baby food production,Jam production,Packing
Input ingredients
IQF fruits,IQF vegetables,small IQF cubes of fruits,small IQF cubes of vegetables,IQF strawberries,IQF raspberries,IQF blueberries,IQF blackberries
Output ingredients
fruit puree,vegetable puree
Market info
Bertocchi is known for manufacturing engineered-to-order industrial equipment, specializing in custom process solutions for the food and beverage industry. They have a strong reputation for innovation, quality, and reliability in producing machinery tailored to customer specifications.

Technical Specifications


Max Capacity
1 to 4 t/h
Inlet Product Temperature
Up to -20°C
Extraction Method
Frozen Extraction by powered Thermopulse®
Product Types Processed
IQF fruits,vegetables
Final Product
Fruit,vegetable puree
Thawing Method
Indirect steam injection
Model Versions
N° 4 Different Model Sizes
Turbo Extractor Type
ULTRA VFX

Operating Characteristics


Working mechanism
Turbo extractor with powered Thermopulse®
Integrated steps
Gentle thawing with indirect steam injection
CIP principles
Hygienic washing
Batch vs continuous operation
Inline Continuous
Temperature capability
Inlet product temperature up to -20°C
Capacity range
Max capacity from 1 to 4 t/h
Product type
IQF fruits/vegetables and purees
Automation level
PLC-controlled

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
High
Temperature tolerance
-20°C
Corrosive resistance (e.g. acids)
Yes
Frozen product compatibility
IQF fruits and vegetables

Product type Characteristics


Product Type
Fruits/Vegetables
Final Product Form
Puree

Physical Characteristics


Machine footprint
Compact
Feed/discharge method
Direct Frozen
Temperature capability
-20°C
Capacity
1 to 4 t/h
Control panel type
Thermopulse® powered

Custom Options


Process temperature range
-20°C and above
Capacity Options
1 to 4 t/h
Thawing Method
Indirect steam injection