Ethanol alcohol extraction system for botanical compounds
Achieve high-purity extractions efficiently with a closed-loop ethanol system that combines alcohol extraction and centrifugation, designed to streamline production times and maximize yield for intricate botanical processes.
Extracts and Separates Botanical Compounds with Precision
The CUP Series Ethanol Alcohol Extraction Centrifuge Platform from Delta Separations is designed to streamline the extraction of botanical compounds with precision and efficiency. Utilizing a closed-loop ethanol extraction system combined with mechanical centrifugation, it maximizes yield especially for cannabis oils, CBD isolates, and botanical extracts. The platform offers three models—CUP-5, CUP-15, and CUP-30—each tailored to different batch sizes and capable of processing up to 600 pounds of biomass per eight-hour shift. Automation is seamless with programmable sequences and a PLC-controlled system, ensuring consistent outcomes and integration with existing plant operations. By optimizing energy use and facilitating up to 98% ethanol recovery, it enhances both solvent efficiency and operational cost-effectiveness. Constructed from 304 and 316L sanitary stainless steel, the platform withstands corrosive environments and adheres to compliance standards, being UL/CUL 1389 certified and ISO 9001 compliant. Low maintenance demands are supported by features like controlled alcohol residence time and vapor-tight, pressure-free vessels, enabling ease of cleaning and reduced downtime.
Benefits
- Enhances extraction yield with precise ethanol processing and high-purity outputs.
- Reduces operational costs through efficient solvent recovery and reuse.
- Simplifies operation with single-operator control and automated cycle programming.
- Minimizes downtime with easy cleaning and maintenance features.
- Complies with UL and ISO standards to ensure safety and expedite regulatory approval.
- Applications
- Nutraceuticals,Plant oils,Biopharmaceuticals,Cannabis extracts,Essential oils
- End products
- Cannabis oil,Full spectrum cannabis extract,Nutraceutical capsules,Cbd isolate,Plant-based dietary supplements,Hemp oil,Herbal tinctures,Thc distillate,Essential oil blends,Botanical essential oils
- Steps before
- Drying,Grinding,Biomass Packing
- Steps after
- Filtration,Evaporation,Distillation,Solvent Recovery
- Input ingredients
- plant material,biomass,ethanol alcohol
- Output ingredients
- alcohol tincture,extracted plant compounds,concentrated cannabinoid distillates,cannabinoid isolates,refined end-product
- Market info
- Delta Separations is known for its expertise in manufacturing extraction and distillation equipment for the cannabis and hemp industries, providing high-quality engineered equipment that meets industry standards and regulations for efficient processing.
- Production Capacity
- 3.5–30 pounds of plant material per batch
- Processing Capacity
- 150–600 pounds per 8-hour shift
- Average Run Time
- 2–20 minutes
- Alcohol Requirement per Run
- 5–30 gallons
- Alcohol Removal Efficiency
- 97%
- Botanical Compound Removal
- 98%
- Temperature Rating
- Low to -40°C
- Alcohol Feed Port
- 1.5” tri-clamp fittings
- Vessel Type
- Vapor tight with EPDM lid seal
- Drain Type
- 2” Tri-Clamp Angled Drain
- Automation Level
- Manual and Automatic Cycle Programming
- Material
- 304 and 316L sanitary stainless steel
- Ethernet Connection
- IoT compatibility
- System Type
- Closed-loop system
- Operator Requirement
- Single operator
- Working Mechanism
- Closed-loop alcohol extraction
- Integrated Steps
- Agitated wash and spin cycle
- Batch vs Continuous Operation
- Batch
- Cycle Control
- Automatic / Manual
- Operator Requirement
- Single Operator
- Agitation Control
- Cycle Agitation Strength
- Process Time
- 2-20 minutes per batch
- Cleanability
- Yes
- Corrosive resistance
- 304 and 316L stainless steel
- Machine footprint
- Compact
- Basket size
- Varies (CUP-5,CUP-15,CUP-30)
- Material loading method
- Easy loading/unloading
- Vessel shape
- Vapor tight,no pressure
- Construction material
- 304/316L stainless steel
- Temperature rating
- Down to -40°C
- Control panel type
- Manual and Automatic Cycle Programming
- Discharge method
- Angled Drain,2" Tri-Clamp
- Control panel type
- Touchscreen / PLC interface
- Connectivity
- Ethernet / IoT compatibility
- Cycle Programming
- Manual and Automatic Cycle Programming
- Basket RPM Control
- Programmable
- Cycle Agitation Strength
- Adjustable