Energy-efficient dairy product separator

Achieve up to 40% energy savings in your dairy and beverage processing operations with this advanced separator, designed to handle high-speed, continuous production while ensuring optimal product quality and operational flexibility.

Separates and Clarifies Dairy and Plant-Based Liquids

The Tetra Pak® Separator, available with models such as H60 and H75, leverages AirTight and Encapt™ Technologies to provide efficient separation and clarification. This equipment offers gentle mechanical treatment to minimize fat globule damage and reduce air incorporation, making it ideal for applications in dairy and plant-based liquid processing. Designed to handle capacities from 20,000 to 70,000 l/h, it seamlessly integrates into continuous production lines, saving up to 40% in energy consumption through low-pressure operation and reduced air friction. Suitable for environments demanding high-speed operations, it excels in processing UHT milk, cheddar cheese, smoothies, and whey protein concentrates. The separator’s design supports operational flexibility and improved environmental profiles, appealing to dairy producers and beverage manufacturers aiming for sustainable, high-capacity processing solutions.

Benefits

  • Reduces energy consumption by up to 40% through innovative AirTight and Encapt™ Technologies.
  • Enhances product quality with gentle treatment that preserves essential attributes in dairy and plant-based liquids.
  • Increases operational flexibility, allowing adjustments for varying process loads from 20,000 to 70,000 l/h.
  • Lowers environmental impact, supporting sustainability goals in food processing.
  • Simplifies cleaning with adjustable bowl speeds for efficient CIP operations.

General


Applications
Food,Nectar,Still drinks,Cheese,Whey powder,Plant-based products,Ice cream,Juice,Dairy
End products
Fruit juice clarification,Smoothies,Milk skimming for uht milk,Almond milk,Whey protein concentrate,Ice cream mix pasteurization,Ricotta cheese,Cheddar cheese processing,Soy milk production,Cream separation
Steps before
Milk collection,Milk pre-treatment,Milk heating
Steps after
Product clarification,Spore removal,Continuous processing,Quality testing,Energy optimization
Input ingredients
milk,hot milk,cheese milk,liquid dairy products,whey
Output ingredients
skimmed milk,clarified milk,spore-free milk,cream,whey protein concentrate
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Energy Savings
Up to 40%
Energy Consumption Reduction
7-9 kW
Skimming Capacity
55,000 l/h
Separator Models
H60,H75,D70,BB45,BB55,BM40,BM50,C40,C50,W50,W60,T45,A16,WD50
Operational Capacity Range
20,000 to 70,000 l/h
Bowl Speed Adjustment
Variable (energy savings during CIP)

Operating Characteristics


Working mechanism
AirTight,Encapt™ technologies
Integrated steps
Separation,energy efficiency improvement
CIP principles
Adjustable bowl speed for energy savings during CIP
Batch vs. Continuous Operation
Continuous operation
Energy efficiency
Up to 40% energy savings
Air incorporation control
Minimized through AirTight technology
Operational flexibility
Wide range of capacities with software switch
Cleaning method
Automatically adjustable for energy savings during CIP

Material Compatibility


Abrasion resistance
Yes
Corrosion resistance
High steel grades
Cleanability
Yes
Biological compatibility
Yes
Corrosive resistance (e.g. acids)
Stainless steel

Product type Characteristics


Container size
Varied capacities,20,000 - 70,000 l/h
Container type
Adjustable via software switch

Physical Characteristics


Separator type
AirTight,Encapt™
Bowl shape
Conical
Capacity range
20,000 to 70,000 l/h
Control panel type
PLC-controlled
Energy efficiency
Up to 40% less energy
Configuration
Flexible with software adjustments
Material
High-grade steel
Discharge method
Continuous
Feed method
Pumps integrated

Custom Options


Control panel type
Touchscreen/ HMI
Integration possibilities
PLC / SCADA