End-of-line battery pack testing system
Ensure the quality and reliability of your battery packs with comprehensive end-of-line testing that covers everything from electrical parameters to integrated battery management systems.
Tests and Validates Battery Packs
The End-of-Line Battery Pack Test System from teamtechnik is a comprehensive solution designed for automotive manufacturers, electric vehicle producers, and battery manufacturers. This system performs complex testing and validation processes, including automated contacting, charging, discharging, and visual inspections, ensuring the reliability of electric vehicle battery packs and energy storage modules. It operates continuously and efficiently, integrating seamlessly into existing production lines with handling robots and AGVs. Capable of testing various battery cell types, such as prismatic and round cells, it ensures safety and performance standards are met. The system is PLC-controlled for ease of operation and provides remote monitoring capabilities, enhancing production oversight. With robust engineering support and customization options, teamtechnik helps optimize your production efficiency and maintain compliance with industry standards.
Benefits
- Enhances production efficiency with fully automated, continuous operation.
- Reduces labor costs through PLC-controlled processes and remote monitoring.
- Ensures product reliability by conducting comprehensive multi-stage testing and validation.
- Integrates seamlessly into production lines with customizable handling and transport solutions.
- Supports diverse battery applications, enhancing operational flexibility and product adaptability.
- Applications
- Battery modules,Fuel cells,Battery packs,Battery cells,Batteries
- End products
- Energy storage battery modules,Round battery cells,Lithium-ion battery packs,Electric vehicle battery packs,Solid-state battery cells,Prismatic battery cells
- Steps before
- Battery cell assembly,Battery module assembly,Battery pack assembly,Battery management system installation
- Steps after
- Visual inspection,Pack provision via AGVs,Transportation by interlinked systems
- Input ingredients
- battery packs,round cells,prismatic cells,electrical parameters,battery management system (BMS)
- Output ingredients
- tested battery packs,EOL (End-of-Line) test results,begin-of-line test results,mid-of-line test results,integrated optical and electrical tests
- Market info
- Dürr is known for its expertise in industrial engineering and manufacturing solutions, specializing in automotive painting technology, environmental technology, and production efficiency systems. It has a strong reputation for innovation and quality in engineered-to-order equipment.
- Automation
- Automated testing systems with AGVs
- Testing Stages
- Begin-of-line,mid-of-line,end-of-line
- Handling Robots
- Yes,including pick-and-place solutions and magnetic grippers
- Visual Inspection
- Included as part of the system
- Cell Handling
- Round and prismatic cells
- Contacting Method
- Automated contacting
- Charging/Discharging
- Automated for each battery pack
- Cell Transport
- Belts,rotary indexing tables
- Machine Construction
- Standardized but customizable
- BMS Installation
- Integrated during EOL test
- Automation level
- Fully Automated
- Testing Stages
- End-of-Line,Begin-of-Line,Mid-of-Line
- Contacting Method
- Automatic
- Cell Handling Types
- Round Cells,Prismatic Cells
- Visual Inspection
- Included
- Pack Provision
- AGVs or Interlinked Transport Systems
- Battery Management System Installation
- During EOL Test
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Discharge method
- AGVs or interlinked transport
- Compact footprint
- Standardized system solution
- Cell types
- Round and prismatic cells
- Control panel type
- Touchscreen/PLC interface
- Integration possibilities
- PLC/SCADA systems
- Handling options
- AGVs/interlinked transport systems
- Cell handling
- Round/prismatic cells
- Automated contact systems
- Automatic contacting/charging/discharging
- Visual inspection capabilities
- Integrated inspection systems