Emulsion reduction system for meat processing
Achieve precise control over particle size and consistency with a state-of-the-art system designed to enhance texture uniformity and optimize meat product emulsification processes.

Reduces and Emulsifies Meat for Uniform Consistency
The PrimeCut AR722 Emulsion and Reduction System from Cozzini revolutionizes meat processing with its patented MultiCut cutting system, featuring diameters up to Ø7″ and holeplate sizes from Ø1.0 mm to Ø9.9 mm. Specially designed to optimize cutting and emulsification processes, this system facilitates the production of fine-grained, stable emulsified meat products like hot dogs and meatballs. The AR722 efficiently integrates into your production line, using a variable speed pump to continuously and consistently feed products through its cutting chamber, allowing for superior particle size control and consistency.
Ideal for meat and protein processing industries, the AR722 handles solid and slurry forms of product, which are simultaneously cut and emulsified to achieve precise texture and temperature. Enhanced automation features, such as optional hopper sensors for start/stop automation, minimize labor costs and space requirements. It includes a unique lubrication-contamination-free design that separates the bearing housing from the cutting chamber. The system also boasts USDA acceptance and CE approval, making it compliant with AMI sanitary equipment design principles. Designed to replace conventional bowl choppers, the AR722 offers energy savings and increased throughput in high-speed, continuous operations, customized to meet your specific texture and performance requirements.
Benefits
- Enhances product consistency and quality with precise particle size control.
- Reduces labor and space requirements by replacing multiple conventional machines.
- Increases efficiency with continuous, automated operations.
- Lowers operational costs with energy-efficient design.
- Ensures product safety with contamination-free lubrication design.
- Applications
- Pet food,Meat,Processed meat,Sausages,Emulsified meat products
- End products
- Chicken nuggets,Liverwurst,Meatballs,Bologna,Mortadella,Pâté,Dog kibble,Frankfurters,Meat slurry,Cat food,Hot dogs
- Steps before
- Loading,Mechanical Grinding,Initial Cutting,Pre-chopping
- Steps after
- Packaging,Quality Control,Storage,Distribution
- Input ingredients
- meat,raw meat particles,bone/gristle
- Output ingredients
- emulsified meat,reduced meat particles,discharged product
- Market info
- Cozzini (Middleby) is known for manufacturing industrial food processing equipment, specializing in grinding, mixing, and emulsifying machinery, with a strong reputation for innovation, quality, and customer service in engineered-to-order solutions for the food processing industry.
- Cutting system
- Single or double plate,knife
- Holeplate size
- 1.0 mm to 9.9 mm
- Pump type
- Controlled,variable speed
- Automation
- Start/stop automation with optional hopper sensors
- Bearing housing feature
- Separation design to prevent lubrication contamination
- Sensing capabilities
- Monitors inlet pressure and inlet/outlet temperatures
- Bone/gristle elimination
- Available
- Discharge method
- Direct to hoppers
- Energy efficiency
- Conserves space,eliminates labor,requires less energy
- Knife holder options
- 3 to 6 arms
- Working Mechanism
- MultiCut Ø7″ diameter single or double plate,knife cutting system
- Integrated Steps
- Force-fed into the cutting chamber,particle size reduction,direct discharge to hoppers
- Batch vs. continuous operation
- Inline Continuous
- Automation Level
- Start/stop automation with optional hopper product sensors
- Cleanability
- Built in conformity with AMI sanitary equipment design principles
- Corrosive resistance (e.g. acids)
- USDA accepted materials
- Machine footprint
- Compact
- Cutting system size
- Ø7″ diameter (180 mm)
- Feed method
- Force-fed from another machine,such as a horizontal screw loader
- Discharge method
- Direct discharge to hoppers
- Holeplate sizes
- 1.0 mm to 9.9 mm
- Control panel type
- Automated start/stop