Emulsion reduction system for meat processing

Achieve precise control over particle size and consistency with a state-of-the-art system designed to enhance texture uniformity and optimize meat product emulsification processes.

Reduces and Emulsifies Meat for Uniform Consistency

The PrimeCut AR722 Emulsion and Reduction System from Cozzini revolutionizes meat processing with its patented MultiCut cutting system, featuring diameters up to Ø7″ and holeplate sizes from Ø1.0 mm to Ø9.9 mm. Specially designed to optimize cutting and emulsification processes, this system facilitates the production of fine-grained, stable emulsified meat products like hot dogs and meatballs. The AR722 efficiently integrates into your production line, using a variable speed pump to continuously and consistently feed products through its cutting chamber, allowing for superior particle size control and consistency.

Ideal for meat and protein processing industries, the AR722 handles solid and slurry forms of product, which are simultaneously cut and emulsified to achieve precise texture and temperature. Enhanced automation features, such as optional hopper sensors for start/stop automation, minimize labor costs and space requirements. It includes a unique lubrication-contamination-free design that separates the bearing housing from the cutting chamber. The system also boasts USDA acceptance and CE approval, making it compliant with AMI sanitary equipment design principles. Designed to replace conventional bowl choppers, the AR722 offers energy savings and increased throughput in high-speed, continuous operations, customized to meet your specific texture and performance requirements.

Benefits

  • Enhances product consistency and quality with precise particle size control.
  • Reduces labor and space requirements by replacing multiple conventional machines.
  • Increases efficiency with continuous, automated operations.
  • Lowers operational costs with energy-efficient design.
  • Ensures product safety with contamination-free lubrication design.

General


Applications
Pet food,Meat,Processed meat,Sausages,Emulsified meat products
End products
Chicken nuggets,Liverwurst,Meatballs,Bologna,Mortadella,Pâté,Dog kibble,Frankfurters,Meat slurry,Cat food,Hot dogs
Steps before
Loading,Mechanical Grinding,Initial Cutting,Pre-chopping
Steps after
Packaging,Quality Control,Storage,Distribution
Input ingredients
meat,raw meat particles,bone/gristle
Output ingredients
emulsified meat,reduced meat particles,discharged product
Market info
Cozzini (Middleby) is known for manufacturing industrial food processing equipment, specializing in grinding, mixing, and emulsifying machinery, with a strong reputation for innovation, quality, and customer service in engineered-to-order solutions for the food processing industry.

Technical Specifications


Cutting system
Single or double plate,knife
Holeplate size
1.0 mm to 9.9 mm
Pump type
Controlled,variable speed
Automation
Start/stop automation with optional hopper sensors
Bearing housing feature
Separation design to prevent lubrication contamination
Sensing capabilities
Monitors inlet pressure and inlet/outlet temperatures
Bone/gristle elimination
Available
Discharge method
Direct to hoppers
Energy efficiency
Conserves space,eliminates labor,requires less energy
Knife holder options
3 to 6 arms

Operating Characteristics


Working Mechanism
MultiCut Ø7″ diameter single or double plate,knife cutting system
Integrated Steps
Force-fed into the cutting chamber,particle size reduction,direct discharge to hoppers
Batch vs. continuous operation
Inline Continuous
Automation Level
Start/stop automation with optional hopper product sensors

Material Compatibility


Cleanability
Built in conformity with AMI sanitary equipment design principles
Corrosive resistance (e.g. acids)
USDA accepted materials

Physical Characteristics


Machine footprint
Compact
Cutting system size
Ø7″ diameter (180 mm)
Feed method
Force-fed from another machine,such as a horizontal screw loader
Discharge method
Direct discharge to hoppers
Holeplate sizes
1.0 mm to 9.9 mm

Custom Options


Control panel type
Automated start/stop