Efficient desolventization and toasting solution for oilseeds
Optimize solvent removal and toasting in your oilseed processing with this versatile desolventizer-toaster solution, designed to maintain product integrity and efficiency across a range of applications.
Desolventizes and Toasts Oilseed Products
The Desolventizer-Toaster from Crown Iron Works is an essential component for efficiently processing oilseed products. This equipment utilizes a vertically oriented, multiple-tray system with indirect heat transfer to desolventize and toast solvent-wet products. Capable of handling various applications like vegetable oil, biodiesel, and CBD oil production, it supports both pilot and large-scale operations. The integration of direct and indirect heating reduces equipment size and enhances process efficiency. With automatic level controls and counter-current desolventization, it ensures consistent product quality. Its robust construction, including steam chests and sweep arms, minimizes maintenance concerns. Additionally, it offers significant energy savings through optimized design and material options suitable for diverse industry needs.
Benefits
- Enhances solvent recovery efficiency, lowering operational costs.
- Provides flexibility with pilot and large-scale production capabilities.
- Reduces energy consumption through optimized heat transfer design.
- Ensures product integrity with consistent desolventization and toasting.
- Minimizes maintenance with durable construction and automated controls.
- Applications
- Ethanol,Specialty chemicals,Nutraceuticals,Palm processing,Biodiesel pretreatment,Plant-based proteins,Corn processing,Sunflower processing,Oilseed processing,Soybean processing,Canola/rapeseed processing,Food products,Biofuel,Hemp cbd oil extraction,Pharmaceuticals
- End products
- Palm oil,Protein isolate,Sunflower oil,Protein concentrate,Nutraceutical extracts,Vegetable oil,Cooking oils,Edible oils,Food-grade ethanol,Cbd oil,Rapeseed oil,Ethanol fuel,Biodiesel,Pharmaceutical compounds,Soybean oil,Canola oil,Corn oil,Specialty chemical intermediates
- Steps before
- Oilseed Preparation,Oilseed Extraction,Drying
- Steps after
- Toward Ethanol Production,Refining,Degumming,Neutralizing,Continuous Deodorizing,Biodiesel Pretreatment,Renewable Diesel Pretreatment
- Input ingredients
- ethanol,hexane,solvent-wet products,vegetable oilseeds,wood chips,silicas,DDG,algae,marine products
- Output ingredients
- desolventized products,toasted products
- Market info
- Crown Iron Works is renowned for its expertise in designing and manufacturing engineered-to-order equipment for oilseed processing and edible oil extraction, with a strong reputation for innovation, reliability, and delivering customized solutions worldwide.
- Capacity
- Pilot scale to large scale production
- Heat Transfer
- Indirect and/or direct
- Heat Source
- Steam,hot water,or oil
- Power Requirements
- Low horsepower-per-ton
- Level Control
- Automatic level controls with actuated gates or variable speed rotary valves
- Vapor Venting
- Hollow stay bolts for venting vapors
- Rotary Valve
- Variable-speed rotary valve
- Heat transfer method
- Indirect and direct
- Automation level
- Manual / PLC
- Changeover time
- Efficient with automatic controls
- Desolventization type
- Counter-current
- Scale capability
- Pilot to large scale
- Energy efficiency
- Low horsepower-per-ton
- Integrated operations
- Desolventize and toasting
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Suitable for solvent-wet products
- Yes
- Cylinder shape
- Vertically oriented
- Tray type
- Multiple trays
- Heating method
- Steam,hot water,or oil
- Feed/discharge method
- Variable-speed rotary valve
- Vent design
- Hollow stay bolts
- Bottom tray design
- Variable-speed rotary valve
- Sweep arm design
- Heavy-duty steam chests and robust sweep arms
- Pre-desolventizing tray design
- Basket-type,suspended in the dome
- Heat source compatibility
- Steam / Hot Water / Oil
- Steam introduction
- Optional
- Sweep arm design
- Heavy-duty