Curd making vat for cheese production

Achieve optimal curd consistency and maximize cheese yield with advanced dual agitator technology, reducing cutting time and fat loss while ensuring gentle curd handling for superior quality in every batch.

Forms, Mixes, and Cuts Cheese Curds

The Tetra Pak® Cheese Vat HCV-S and HCV-H are precision-engineered solutions for cheese and curd production, equipped with dual counter-rotating agitators to ensure optimal curd mixing and cutting. These vats cater to cheese manufacturers and dairy producers seeking high yield and consistency in cheddar, mozzarella, and semi-hard cheese production.

The equipment operates via a batch process that efficiently forms, mixes, and cuts curds, featuring a heat transfer system that allows gentle cooking to minimize fat loss. With automated integration and accurate pump-out capabilities, it supports various scales of production needs.

The robust design includes a patented seal for minimal maintenance, while the opportunity to equip Tetra Pak® Yieldmaster Vat blades further enhances curd yield. The vats are constructed to conserve plant space and energy, housing all these features in a durable stainless-steel structure suitable for extensive use.

Compliant with USDA standards, these vats also facilitate easy cleaning through a CIP system, ensuring operational hygiene and reduced downtime. Customization options are available to tailor the system to specific production requirements, backed by Tetra Pak’s global engineering support network.

Benefits

  • Enhances yield by minimizing fat and fines loss during curd formation.
  • Reduces energy consumption with efficient heat transfer technology.
  • Simplifies maintenance with patented leak-proof seal design.
  • Offers flexible production scalability with automated batch processing.
  • Maintains consistent curd quality with predictable mixing and cutting processes.

General


Applications
Cheese,Cheese alternatives,Curd products,Whey processing,Dairy products
End products
Curd,Mozzarella cheese,Whey protein concentrate,Semi-hard cheeses,Plant-based cheese alternatives,Cheddar cheese,Cottage cheese,Pasta filata cheese
Steps before
Milk Standardization,Milk Heating,Rennet Addition
Steps after
Curd Cutting,Whey Draining,Cheese Molding,Cheese Pressing
Input ingredients
milk,cheese milk,rennet
Output ingredients
curds,whey,semi-hard cheese,hard cheese,Cheddar,Pasta Filata
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Curd Creation
Optimal
Heat Transfer
Hot Water/Steam
Agitator Type
Dual Counter-Rotating
Automation
PLC-Controlled
Maintenance
Low - Patented Seal Design
Seal Design
Patented Leak-Proof
Yield Improvement
Higher with Tetra Pak® Yieldmaster Vat Blades
Vat Shape
Non-Round for Space Efficiency
Temperature Control
Gentle and Accurate

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
Manual / PLC
Cleaning method
CIP
Changeover time
Minimal due to advanced design
Curd handling
Gentle to minimize fat and fines loss
Heat transfer method
Hot water heat transfer
Agitation method
Dual counter-rotating agitators
Curd cutting time
Optimized for consistency
Maintenance alerts
Leak detection port

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Heat Sensitivity
Yes,gentle heating
Material Compatibility
Milk and Curd
Viscosity
High total solids in cheese milk
Agglomeration risk
Reduced with dual counter-rotating agitators
Container size and shape
Optimized for plant space efficiency

Physical Characteristics


Tank shape
Horizontal
Discharge method
Counter-rotating agitators
Control panel type
Integrated heat exchanger
Compact footprint
Optimized design for plant space efficiency

Custom Options


Control panel type
Touchscreen HMI
Heat transfer method
Steam / Hot water
Seal design
Patented leak detection port
Agitator design
Dual counter-rotating
Integration capabilities
Compatible with downstream belt machines