Continuous wafer oven

Optimize your wafer production with precise temperature control and efficient energy use, minimizing gas consumption and emissions while ensuring high-quality output across a variety of wafer types.

Bakes and Controls Temperature for Wafer Production

The Franz Haas SWAKT-Eco from Bühler Group is an industrial wafer baking oven designed for efficient and consistent production of flat and hollow wafers. This oven stands out with its innovative heating system controlled via a PLC, allowing real-time temperature adjustments to maintain optimal wafer quality without halting production. It serves food and confectionery industries by reducing gas consumption by up to 30% and lowering emissions by 90%, thanks to its fully insulated baking zone. Its modular design supports flexible expansion from 32 to 128 baking plates, catering to diverse production needs. The SWAKT-Eco integrates seamlessly into high-speed production lines, ensuring minimal downtime with its top-mounted burners that prevent waste accumulation. The oven is engineered for energy efficiency, contributing to a sustainable production environment, and provides opportunity for customization to meet specific operational requirements.

Benefits

  • Enhances wafer quality consistency with precise heat adjustments via PLC.
  • Minimizes operational interruptions with waste-free burner placement.
  • Reduces energy costs and emissions with insulated baking zone.
  • Allows flexible production scaling through modular design.
  • Integrates smoothly into high-speed lines for efficient operations.

General


Applications
Wafers,Confectionery,Baked goods,Snacks
End products
Wafer biscuits,Wafer sticks,Flat wafers,Hollow wafers,Chocolate-coated wafers
Steps before
Dough preparation,Extrusion,Baking plate loading
Steps after
Cooling,Buffering,Packing,Palletizing
Input ingredients
wafer dough,raw ingredients
Output ingredients
flat wafers,hollow wafers,wafer sheets
Market info
Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.

Technical Specifications


Automation
PLC-controlled
Gas consumption reduction
Up to 30%
Emission reduction
Up to 90%
Modular design capability
32 to 128 baking plates
Heat distribution adjustment
Via PLC

Operating Characteristics


Automation level
PLC
Heat distribution adjustment
Automatic via PLC
Insulation efficiency
Full baking zone insulation
Emission reduction
Up to 90% lower
Gas consumption reduction
Up to 30%
Changeover time
No cool-down required
Cleaning frequency
Reduced due to burner position
Modular design
Expandable 32-128 plates

Material Compatibility


Cleanability
Easy to clean

Physical Characteristics


Machine footprint
Modular design with expandable baking plates
Control panel type
PLC-controlled
Discharge method
Automatic
Compact footprint
Efficient space usage due to modular design

Custom Options


Control panel type
PLC-controlled
Modular design
Expandable from 32 to 128 plates