Continuous soya extraction unit
Enhance your plant-based beverage production with a unit that maximizes protein yield and reduces water consumption while seamlessly integrating grinding, separation, and enzyme deactivation processes for continuous operation.
Extracts Soya Base from Whole or Dehulled Beans
The Tetra Pak® Extraction Unit is a state-of-the-art solution designed for continuous extraction of soya base from whole or dehulled beans, tailored for food and beverage manufacturers. This unit is unique for its ability to bypass traditional soaking and blanching methods, significantly reducing water consumption and wastewater discharge. The system encompasses grinding, fibre separation, and enzyme deactivation stages, ensuring high protein yield and nutritional value in plant-based milk, soya milk, and RTD beverages. Capable of producing low-beany and traditional beany soya products, it integrates seamlessly into your production line, handling various liquids and solids with continuous operation. Tetra Pak’s technology supports PLC-controlled operations, enabling efficient process automation with a minimal environmental footprint. It also features a CIP system, facilitating fast and hygienic cleaning cycles. Custom engineering support is available, ensuring the equipment aligns with specific production requirements and sustainability goals.
Benefits
- Enhances production efficiency by eliminating the need for soaking and blanching.
- Minimizes environmental impact with reduced water usage and wastewater discharge.
- Increases protein yield and nutritional quality of end-products.
- Supports seamless integration with existing PLC-controlled systems for low labor input.
- Facilitates rapid CIP cleaning, maximizing uptime and hygiene.
- Applications
- Oat drinks,Soya drinking yoghurt,Soya milk,Horchata,Ready-to-drink products,Oat milk,Soya juice,Soya/cow milk,Plant-based milk
- End products
- Traditional beany soya milk,Rtd oat drink,Soya-based juice,Soya and cow milk blend,Rtd horchata,Soya drinking yogurt,Rtd oat milk,Low-beany soya milk
- Steps before
- Whole or dehulled soya beans preparation
- Steps after
- Formulation,UHT treatment,Packaging,Aseptic filling
- Input ingredients
- whole soya beans,dehulled soya beans
- Output ingredients
- soya base,low-beany soya milk,traditional beany soya milk,soya/cow milk,soya drinking yoghurt,soya juice,RTD soya products,RTD products from other grains (e.g. horchata,oat drinks,oat milk)
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Extraction Process
- Continuous extraction
- Water Consumption
- Low water consumption
- Environmental Impact
- Reduced wastewater discharge
- Protein Yield
- Superior yield
- Running Time
- Longer continuous operation time
- Cleaning Method
- CIP (Cleaning in Place)
- Product Types
- Beany or low beany RTD soya products
- Enzyme Deactivation
- Integrated process
- Nutritional Value
- High protein,high nutritional value
- Working mechanism
- Continuous extraction
- Integrated steps
- Grinding,fibre separation,enzyme deactivation
- CIP/SIP
- CIP enabled
- Batch vs. continuous operation
- Continuous
- Water consumption
- Low
- Flexibility
- Beany or low-beany RTD products
- Cleanability
- CIP Compatible
- Biological compatibility
- Safe for food contact
- Corrosive resistance (e.g. acids)
- Stainless steel components
- Density/particle size
- Soya beans,grains
- Control panel type
- Integrated touch screen
- Discharge method
- Continuous flow
- Tank shape
- Cylindrical
- Control panel type
- Integrated/Touchscreen
- Integration possibilities
- CIP enabled,UHT integration
- Footprint
- Compact design
- Product output customization
- Beany or Low-beany RTD
- Processing Sections
- Grinding,Fibre separation,Enzyme deactivation