Continuous paper filter for frying oil

Ensure oil clarity and enhance product quality by continuously removing ultra-fine particles from frying oil, extending oil life and maintaining fresh taste across production runs.

Continuously Filters and Cleans Frying Oil

The Mastermatic Continuous Paper Filter from Heat and Control excels in maintaining frying oil quality by continuously removing ultra-fine particles that can degrade both oil and product quality. It operates on a simple yet effective principle: as oil flows by gravity through disposable filter paper, impurities are captured and the cleaned oil is recirculated back into the fryer. Ideal for applications in snack foods, breaded and battered products, this system enhances the taste and shelf life of products like tortilla chips, chicken nuggets, and mixed nuts. Designed for seamless integration into existing fryer oil management systems, this filter is entirely continuous, ensuring optimal operation without manual intervention. Its energy-efficient engineering reduces operational costs, and the use of high-quality materials ensures longevity and resistance to process demands. Optional customization and engineering support are available to meet specific production line requirements.

Benefits

  • Enhances product quality and longevity by ensuring constant oil cleanliness.
  • Minimizes production interruptions with continuous operation and automatic filter paper advancement.
  • Lowers operational costs through improved energy efficiency and reduced oil wastage.
  • Adapts easily into existing production lines, facilitating straightforward integration.
  • Reduces maintenance burdens and associated costs thanks to durable material construction.

General


Applications
Products with small fines,Snack foods,Nuts,Battered products,Prepared foods,Products with flour coatings,Breaded products
End products
Chicken nuggets,Tempura,Pork rinds,Tortilla chips,Rice crackers,Panko-coated shrimp,Mixed nuts,Ready-to-eat meals,Fish fillets,Cheese balls
Steps before
Battering,Breading,Filling,Fryer Support Module,Frying
Steps after
Product Cooling,Packaging,Seasoning
Input ingredients
frying oil,product particles,breaded/battered products,flour-coated products,snack foods,nuts,prepared foods,products with small fines
Output ingredients
clean frying oil,longer shelf life products,fresher taste products
Market info
Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.

Technical Specifications


Filtration type
Continuous
Automation
Automatic advancing filter paper
Particle removal
Ultra-fine particles
Oil flow
Unrestricted
Operation mode
Continuous

Operating Characteristics


Continuous operation
Inline Continuous
Automation level
Automatic
Oil filtration method
Continuous Paper Filter
Particle removal
Ultra-fine particles
Cleaning method
Automatically advancing filter paper

Material Compatibility


Abrasion resistance
High
Biological compatibility
Food-grade materials
Cleanability
Easy CIP (Clean-in-Place)
Corrosive resistance (e.g. acids)
Yes
Density/particle size
Ultra-fine particles

Physical Characteristics


Machine footprint
Compact design
Filter paper size
Continuous roll
Discharge method
Gravity flow
Control panel type
Integrated control panel
Feed method
Automatic advancement system

Custom Options


Control panel type
HMI/PLC
Integration possibilities
Oil management systems