Conical screen mills for powder calibrating

Achieve precise particle size distribution for your powders and granules with this versatile solution, ideal for ensuring consistent product quality and optimizing downstream processes.

Calibrates and Reduces Particle Size

The Conical Screen Mills MC150 and MC250 from Freund are engineered for precise particle size calibration of pharmaceutical and chemical powders. These mills utilize rotary screen technology to ensure uniform particle size distribution, crucial for consistent product quality in applications such as Ibuprofen and Vitamin C granules production. Capable of processing up to 1,600 kg/hr, these models offer versatile throughput to meet both pilot and production-scale demands. With EC and cGMP compliance, they integrate seamlessly into your processing line, featuring PLC-controlled motor inverters for adaptive speed control and nitrogen-cooled mechanical seals for inert operation. Constructed from 316L stainless steel with a mirror finish for product contact parts, they ensure durability and consistency, supported by a range of customizable options such as manual or vacuum infeed and discharge systems. These mills also boast pressure shock resistant construction and easy-clean designs with quick screen replacement, maximizing uptime and operational efficiency.

Benefits

  • Ensures precise particle size control, enhancing product consistency and quality.
  • Minimizes maintenance time with quick-change screens and easy cleaning processes.
  • Supports high throughput with capacities up to 1,600 kg/hr, optimizing production efficiency.
  • Enhances operational safety with pressure shock-resistant construction.
  • Complies with EC and cGMP standards, ensuring regulatory compliance in pharmaceutical applications.

General


Applications
Supplements,Chemical powders,Fine chemicals,Powder coatings,Nutraceuticals,Pharmaceutical powder,Granules
End products
Polyethylene powder,Vitamin c granules,Aspirin base,Pharmaceutical coatings,Fish oil capsules,Ibuprofen powder,Polysaccharide granules,Calcium tablets,Protein supplements,Talcum powder
Steps before
Granulation,Wet Granulation,Roller Compaction,Drying
Steps after
Tablet Coating,Spray Drying,Wurster Coating,Packing
Input ingredients
wet powders,dry powders,granules
Output ingredients
calibrated powders,calibrated granules,optimal particle size distribution
Market info
Freund is known for its expertise in granulation and coating technology, supplying high-quality industrial equipment for pharmaceutical, chemical, and food industries. Renowned for innovation and reliability, Freund consistently delivers engineered-to-order solutions tailored to client needs.

Technical Specifications


Rotor Speed
600 – 1500 RPM
Capacity
600 – 1600 kg/hr
Electrical Supply
220/230 VAC,50 – 60 Hz,3 Phase
Bulk Density
0.5-0.7 kg/L
Calibrated Screens Hole Size
2000 Micron
Product Contact Material
316L Stainless Steel,Mirror Finish
Non-Product Contact Material
304 Stainless Steel,Fine Satin Finish
Screen Sizes (MC150)
0.3mm to 3.25mm (Round,Square,Grater)
Screen Sizes (MC250)
0.25mm to 2.50mm (Round,Square,Grater)
Pressure Shock Resistant
Yes
Explosion Proof Execution
ATEX,CLI DIV2,Zone 2
Motor Inverter
Impeller Rotation Speed Control/Adjustment
Cooled by
Air or Nitrogen

Operating Characteristics


Impeller Rotation Speed Control
Motor Inverter
Batch vs. Continuous Operation
Inline / Stand-alone Execution
Screen Replacement
Quick Screen Replacement
Cleaning Method
Easy to Clean
Material Processing Range
Wide Range of Products

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


GMP Compliance
cGMP Regulations
ATEX Certification
Explosion Proof Execution (ATEX,CLI DIV2,Zone 2)

Physical Characteristics


Material of Construction
316L Stainless Steel (Product Contact),304 Stainless Steel (Non-Product Contact)
Finishing
Mirror Finish (Product Contact),Fine Satin Finish (Non-Product Contact)
Screen Sizes
0.25-3.25 mm (MC150),0.25-2.50 mm (MC250)
Hole Type
Round,Square,Grater
Footprint
Not specified
Configuration Options
Integrated In-line or Stand-alone Execution
Cooling Method
Air or Nitrogen
Discharge Method
Manual or Vacuum Discharging Attachments
Loading Method
Manual or Vacuum Loading Infeed Attachments
Adjustability
Mobile Lifting Column (Adjustable Height)

Custom Options


Control panel type
Integrated or Remote
Height Adjustability
Fixed or Adjustable (Manual or Motorized)
Control system
Standard
Mobility
Mobile Cart/Trolley
Loading method
Manual or Vacuum Loading
Discharging method
Manual or Vacuum Discharging
Explosion Proof
ATEX,CLI DIV2,Zone 2
Cooling method
Air or Nitrogen