Chestnut sorting and grading system

Optimize chestnut processing with advanced sorting technology that ensures precise size classification and defect detection, enhancing product quality and market readiness for your produce.

Sorts and Grades Chestnuts with Precision

The Chestnut Vision 3, paired with the UNICAL 244 from UNITEC, delivers exceptional precision in sorting and grading for the food processing and agricultural industries. This equipment utilizes advanced vision systems to detect defects such as cracks, holes, and buds in chestnuts, categorizing them by size, form, and quality. It handles applications across fresh produce, bakery, and processing sectors, delivering end-products like roasted chestnuts, chestnut flour, and bakery fillings. With a high throughput capacity designed for continuous, automated operation, it seamlessly integrates into existing production lines. The system, built with durable materials, ensures reduced maintenance downtime and is supported by comprehensive engineering and customization options.

Benefits

  • Enhances product quality by accurately sorting and grading chestnuts based on size and defects.
  • Increases efficiency with continuous, automated operation, reducing reliance on manual labor.
  • Integrates seamlessly with existing production lines, optimizing workflow and reducing setup time.
  • Minimizes waste by precisely identifying unsuitable produce for repurposing or removal.
  • Offers long-term cost savings through durable construction and reduced maintenance requirements.

General


Applications
Bakery sector,Fruits,Vegetables,Chestnuts,Processing industry
End products
Chestnut puree,Fruit salads,Chestnut flour,Processed chestnut snacks,Chestnut stuffing,Preserved fruits,Roasted chestnuts,Candied chestnuts,Vegetable mixes,Bakery fillings
Steps before
Harvesting,Cleaning,Calibrating
Steps after
Packing,Quality Control,Distribution
Input ingredients
chestnuts
Output ingredients
sorted chestnuts,fresh market chestnuts,bakery sector chestnuts,processing industry chestnuts
Market info

Technical Specifications


Automation
PLC-controlled
Sorting Accuracy
High precision sorting
Detection Type
Vision system
Product Capacity
Varied by system configuration
Handled Product Types
Fresh market,bakery sector,processing industry
Defects Detection
Size,form,optical weight,external defects like cracks or holes
Material Construction
100% Made in Italy components
System Components
Mechanical,electric,electronic,software,automation
Quality Selection System
Advanced quality selection
Traceability
Yes
Efficiency
Manpower optimization,cost savings
Defect Types Detected
Cracked,with holes,with bud
Sorting Categories
Size,form,quality classes

Operating Characteristics


Automation level
PLC / SCADA
Batch vs. continuous operation
Continuous Inline
Changeover time
Minimal
CIP/SIP
Automated Cleaning
Cleaning method
CIP
Energy efficiency
Optimized consumption
Air incorporation control
Vision system
Automation level
Integrated automation

Material Compatibility


Density/particle size
0.5–2.5 g/cm³

Product type Characteristics


Market Destination
Fresh Market,Bakery Sector,Processing Industry

Custom Options


Control panel type
HMI touchscreen
Integration possibilities
PLC / SCADA systems
Automation features
Vision system integration
Sorting parameters
Size / Form / Quality
Defect detection capability
Cracked / Holes / Bud
Made in
Italy