Capsule selection and feeding unit

Enhance your capsule filling process with precise selection and feeding, ensuring only the perfect capsules reach the machine hopper, thereby maximizing production efficiency and quality control.

Selects and Feeds Perfect Capsules

The SC SYSTEM from IMA Group stands out for its ability to enhance productivity in pharmaceutical manufacturing by precisely selecting and feeding capsules. The system employs a continuous rotating wheel with calibrated holes, ensuring only perfect capsules pass through to the hopper, eliminating imperfections like crushed or ovalized capsules. Designed for applications involving pharmaceutical capsules, vitamins, and supplements, it supports high-speed, continuous operations typical in the industry. With models like SC 600 and SC 1600, it offers processing capacities of up to 230,000 capsules per hour. Integration into production lines is seamless due to its automated stop and restart feature, which activates based on capsule load levels, minimizing downtime. The unit is engineered for quick size changeovers and provides various selecting wheels to accommodate different capsule sizes, ensuring versatile application across diverse product lines. Compliant with industry standards, the SC SYSTEM facilitates efficient capsule production while minimizing waste and ensuring quality control at every stage.

Benefits

  • Enhances capsule quality assurance by automatically excluding imperfect capsules.
  • Increases production efficiency through high-speed sorting and feeding.
  • Minimizes operator intervention with automated stop and restart functions.
  • Facilitates quick adaptation to various capsule sizes, reducing changeover time.
  • Supports compliance with pharmaceutical manufacturing standards, ensuring product integrity.

General


Applications
Pharmaceutical capsules,Supplements,Vitamins,Nutraceuticals
End products
Vitamin d tablets,Iron supplement tablets,Paracetamol capsules,Herbal supplement capsules,Calcium supplement tablets,Probiotic capsules,Fish oil capsules,Multivitamin supplements,Glucosamine capsules,Omega-3 capsules
Steps before
Capsule Manufacturing,Capsule Sorting
Steps after
Capsule Filling,Capsule Packaging
Input ingredients
capsules,crushed capsules,ovalised capsules
Output ingredients
perfect capsules,selected capsules
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Model
SC 600,SC 1600
Production Capacity
200,000 cps/h for sizes 000,00,0L,1L
230,000 cps/h for sizes 1,2,3,4,5,Supro
Net weight
200 kg,290 kg
Container Capacity
270 L
Height at Load Level
1,250 mm
Capsule Outlet Height
469 mm,2,350 mm
Capsule Size Compatibility
000,00,0L,1L,1,2,3,4,5,Supro
Automation
Automatic selection and feeding
Changeover time
Quick and easy

Operating Characteristics


Automation level
Automatic
Changeover time
Quick and easy
Batch vs. continuous operation
Continuous
Cleaning method
Automatic stop and restart
Feeding mechanism
Uplifting belt / Air blow

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
SC 600 Model
Container capacity
270 L (approx. 150,000 caps. Size 0)
Height at load level
1,250 mm
Capsule outlet height
2,350 mm
Rotating wheel
Continuous with calibrated holes

Custom Options


Selecting wheel options
Different wheels for capsule sizes
Size changeover
Quick and easy
Automation features
Automatic stop and restart
Feeding method
Uplifting belt or air blow