Breaded products fryer

Achieve superior coating preservation and precise frying temperature control with this fryer, designed for high-capacity production while reducing oil usage by 25-40%. Ideal for delicate breaded and coated products.

Fries and Filters Oil While Maintaining Product Quality

The Breaded Products Fryer from Heat and Control is engineered to perfect the frying process for a diverse range of breaded and coated food products, including chicken nuggets, tempura shrimp, and plant-based alternatives. Utilizing a sophisticated oil circulation system, the fryer ensures every minute the entire oil volume moves through the fryer, filter, and heat exchanger, maintaining superior oil quality for the highest product standards. With precise temperature control, the fryer quickly responds to variations in product load, optimizing the frying process while using 25-40% less oil. Designed for high-capacity continuous operation, it seamlessly integrates with oil filtration systems, heat exchangers, and conveying systems to bolster your production line’s efficiency. Made from durable materials, this equipment promises longevity and ease of maintenance, and is supported with customization options to fit specific processing needs.

Benefits

  • Reduces oil consumption by up to 40%, enhancing cost efficiency.
  • Maintains product coatings and integrity with precise temperature management.
  • Increases operational capacity through continuous frying processes.
  • Minimizes energy usage with efficient heat exchange systems.
  • Streamlines production line integration with customizable configuration options.

General


Applications
Meat products,Seafood,Snacks,Vegetarian products,Alternative meat products,Coated products,Chicken products,Prepared foods,Bakery foods
End products
Chicken nuggets,Glazed donuts,Veggie burgers,Beef patties,Tempura shrimp,Breaded mozzarella sticks,Frozen taquitos,Battered fish fillets,Plant-based chicken strips
Steps before
Battering,Breading,Conveying,Nugget Forming,Cutting
Steps after
Cooling,Inspection,Packaging,Seasoning,Product Cooling
Input ingredients
chicken nuggets,bone-in chicken,meat patties,tempura shrimp,breast fillets,meatballs,egg rolls,coated vegetables,meat alternative products
Output ingredients
fried chicken nuggets,fried bone-in chicken,fried meat patties,fried tempura shrimp,fried breast fillets,fried meatballs,fried egg rolls,fried coated vegetables,fried meat alternative products
Market info
Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.

Technical Specifications


Oil Circulation Rate
100% per minute
Temperature Control
Precise adjustment to product loading
Oil Volume Reduction
25-40% less oil volume
System Oil Volume
Reduced by eliminating heating elements from fryer pan
Delta T
Specific temperature change between inlet and outlet

Operating Characteristics


Working mechanism
Continuous flow cooling and filtration
Automation level
PLC-controlled
Temperature control
Precise,rapid adjustment
Oil flow management
Gentle-Flow oil inlets
Batch vs. continuous operation
Continuous
Energy efficiency
25-40% less oil volume

Physical Characteristics


Machine footprint
Compact
Oil flow method
Gentle-Flow oil inlets
Shape and size
Wide pan
Feed/discharge method
Inside or outside fryer pan
Oil circulation
100% circulation between fryer,filter,and exchanger

Custom Options


Control panel type
PLC
Integration possibilities
SCADA
Temperature control
Precise,adjustable
Oil flow management
Uniform across pan
Conveyor customization
Inside or outside fryer pan