Bottle unscrambler for plastic containers
Efficiently organize and streamline your production line by ensuring plastic containers are oriented and ready for seamless filling and packaging, reducing manual intervention and minimizing downtime.
Orients and Unscrambles Plastic Bottles
The AccuSort 100 from Accutek Packaging is an automatic bottle unscrambler and orientator designed to optimize packaging lines by efficiently organizing bulk plastic containers. Featuring a durable stainless steel frame, this machine accommodates various container shapes and sizes, making it ideal for food, beverage, cosmetics, and household product packaging. The AccuSort 100 employs a floor-level bulk hopper and elevating system, delivering containers accurately to your conveyor system. It operates continuously at speeds up to 150 containers per minute, ensuring seamless integration into high-speed production environments. Equipped with all digital AC motor drives and direct drive systems, it eliminates the need for belts and gears, increasing reliability and reducing maintenance. Additionally, the machine’s FDA/USDA approved food-grade materials make it suitable for handling a wide range of solid products safely. Options include a high-capacity 50 cubic foot basin upgrade to handle larger volumes, and the system is easily adjustable for quick container changeovers.
Benefits
- Enhances production efficiency by orienting and unscrambling bottles at high speed, up to 150 CPM.
- Minimizes maintenance with direct drive systems that eliminate belts and gears.
- Supports diverse packaging needs with quick container changeovers for various sizes and shapes.
- Ensures compatibility with stringent sanitary standards using FDA/USDA approved materials.
- Increases operational flexibility with an optional high-capacity basin for handling larger volumes.
- Applications
- Household products,Cosmetics,Packaging,Plastic containers,Food and beverage,Bottles
- End products
- Lotion containers,Household cleaning spray bottles,Soda bottles,Ketchup containers,Shampoo bottles,Plastic water bottles
- Steps before
- Bulk loading of plastic containers,Transporting containers to Accusort
- Steps after
- Packing,Labeling,Capping,Filling
- Input ingredients
- bulk plastic containers,different container shapes,variety of container sizes
- Output ingredients
- upright containers on conveyor,oriented containers
- Market info
- Accutek is known for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in custom automation and packaging solutions. They are reputed for their innovation, reliability, and ability to meet complex industrial needs.
- Capacity
- 150 CPM
- Container type
- Plastic bottles and containers
- Automation
- Automatic
- Electrical Requirements
- 100 VAC – 5 AMP (opt. 220 VAC)
- Air Requirements
- 90 PSI @ 6 CFM
- Material
- Stainless steel,FDA/USDA approved materials
- Dimensions
- Height
- Weight
- Approx
- Changeover time
- Quick and Easy
- Automation level
- Automatic
- Material Handling Efficiency
- 150 CPM
- Cleaning method
- Manual
- Corrosive resistance (e.g. acids)
- Stainless Steel,Food Grade Materials
- Flaking,chipping,scuffing resistance
- Yes
- Container type
- Plastic bottles and containers
- Machine Footprint
- 66" x 108" x 72" (HxLxW)
- Weight
- Approx. 800 lbs. (362.87 kg)
- Material Construction
- Stainless Steel Frame
- Container Type Compatibility
- Various Plastic Bottle Shapes and Sizes
- Discharge Method
- Direct Conveyor Delivery
- Bulk Hopper Capacity
- Optional 50 Cubic Foot Basin
- Operation Speed
- 150 Containers Per Minute (CPM)
- Customizable Container Changeover
- Yes,quick and easy for multiple container types
- Material Construction Options
- Stainless Steel / FDA/USDA-approved food-grade materials
- Bulk Hopper Capacity
- 50 cubic foot basin (optional upgrade)
- Control System
- All AC Digital Motor Drives,Direct Drive System
- Integration with Conveyor Systems
- Compatible with Accutek or end user supplied conveyor
- Elevator/Orientators Setup
- Floor-level loading source