Block cutter for dividing cheese into bars

Effortlessly transform blocks of semi-hard cheese into uniform bars, ensuring optimal yield and seamless integration into your production line.

Cuts and Aligns Cheese Blocks into Bars

The Block Cutter BTS from ALPMA Alpenland Maschinenbau GmbH is a high-speed, automated solution designed for dairy processors and cheese manufacturers to optimize cheese portioning processes. This equipment divides large cheese blocks—such as cheddar, mozzarella, Gouda, and Edam—into uniform bars through a sophisticated sequence of cutting, weighing, and aligning, ensuring enhanced production efficiency. Specifically engineered for continuous operation, it supports high throughput, capable of processing up to five cheese blocks per minute. The Block Cutter BTS features contour scanning and adjustable cutting wires, allowing for precision and minimization of waste, resulting in improved yield. Integrating seamlessly into existing production lines, it offers automated sorting and aligning functions to prepare cheese bars for subsequent slicing operations. Constructed with robust materials suitable for the demanding food production environment, it ensures compliance with food safety standards and is designed for straightforward cleaning and maintenance, thus reducing downtime.

Benefits

  • Enhances production efficiency by rapidly transforming large cheese blocks into precise bars.
  • Optimizes yield with adjustable cutting wires that minimize waste.
  • Seamlessly integrates into existing processing lines, streamlining operations.
  • Reduces labor requirements and potential errors through automated operation.
  • Maintains compliance with stringent food safety standards.

General


Applications
Cheese,Cheddar,Mozzarella,Semi-hard cheese
End products
Cheddar cheese bars,Mozzarella cheese bars,Processed cheese blocks,Edam cheese bars,Gouda cheese bars,Semi-hard cheese portions
Steps before
Contouring,Weighing
Steps after
Slicing,Swivelling,Sorting,Aligning
Input ingredients
cheese blocks,euro blocks,cheddar blocks
Output ingredients
bars,single bars,pair bars,triple bars,groups of 4 bars
Market info
ALPMA Alpenland Maschinenbau is known for specializing in manufacturing cutting-edge machinery and processing equipment for the cheese and dairy industry, holding a strong reputation for innovation, quality, and highly engineered-to-order solutions globally.

Technical Specifications


Capacity
max. 5 cheese blocks/min
Dimension - Length
max. 550 mm
Dimension - Width
max. 330 mm
Dimension - Height
max. 150 mm
Block Handling
Divides euro blocks into bars
Automation
Automatic separation of bars
Contour Scan
Integrated with BTS 300/C
Weighing
Integrated with BTS 300/C
Cutting Method
Adjustable wires
Transfer Mechanism
Directly into slicer,turns,swivels,sorts,aligns

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
PLC / SCADA
Cleaning method
CIP / Manual
Changeover time
Efficient
Energy efficiency
Optimal yield

Material Compatibility


Cleanability
Easy to clean surfaces
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Cheese Type
Cheddar

Physical Characteristics


Feed/discharge method
Transfer directly into slicer
Block size capacity
Length max. 550 mm,Width max. 330 mm,Height max. 150 mm
Processing capacity
Max. 5 cheese blocks/min
Bar configuration
Single,pair,triples,groups of 4 bars

Custom Options


Capacity customization
Up to 5 cheese blocks/min
Cutting format range
Length up to 550 mm,Width up to 330 mm,Height up to 150 mm
Cutting configuration
Single,pair,triples,groups of 4 bars
Contour scan and weighing
Available for Cheddar blocks
Adjustable wires
Configurable for individual cutting
Automatic separation
Following bar cutting