Biomass baler for woody biomass collection
Optimize woody biomass management with a mobile solution that reduces noise, dust, and transportation costs by transforming biomass into high-density bales, suitable for both urban and forestry applications.

Bales Woody Biomass for Efficient Transport
The Bighorn® Biomass Baler from Forest Concepts offers an innovative approach to woody biomass collection and transportation. This mobile baling machine minimizes site disruption by packaging biomass into compact, easily transportable bales, ideal for biofuel feedstock and urban wood waste applications. Whether you’re managing forest residuals or urban vegetation debris, this baler streamlines the logistics, enabling integration with conventional transport systems and reducing costs associated with chipping. Designed with tow-behind functionality, it suits both urban and industrial operations, providing scalability across varied landscapes. Its manual and continuous operation ensures that it fits seamlessly into pre-processing and transport workflows. The Bighorn® Biomass Baler supports sustainable waste management and bioenergy production, facilitating the transformation of biomass into economically viable products while meeting environmental objectives.
Benefits
- Lowers transportation costs by enabling the use of standard flatbed trucks and trailers.
- Enhances site safety with reduced noise and dust compared to traditional chippers.
- Streamlines logistics by integrating with existing recycling infrastructure.
- Offers operational flexibility for both small- and large-scale vegetation management.
- Simplifies downstream processing by allowing baled biomass to be ground to optimal specs.
- Applications
- Bioproducts,Forest residual biomass,Urban wood waste,Cellulosic feedstocks,Woody biomass,Biofuel
- End products
- Baled woody biomass,Baled forest residual materials,Baled urban wood waste,Baled cellulosic feedstock,Baled biofuel feedstock,Baled bioproduct materials
- Steps before
- Grind,Collection,Chipping
- Steps after
- Transportation,Grinding,Screening,Baling,Storage,Delivery,Packing
- Input ingredients
- woody biomass,vegetation management debris,powerline trimmings,oak,pine,walnut,hardwoods,forest residual biomass
- Output ingredients
- large rectangular bales,baled woody biomass,cellulosic feedstocks
- Market info
- Forest Concepts is known for designing and manufacturing innovative biomass processing equipment, specializing in engineered-to-order systems for efficiently handling and converting biomass into valuable products, earning a reputation for quality and innovation in the renewable energy sector.
- Capacity
- 1–4 bales per hour
- Mobility
- Tow-behind
- Transport Compatibility
- Flatbed trucks / trailers / rail
- Type of Biomass
- Woody
- Application Scale
- Small and large-scale operations
- Chassis Type
- Street legal / Ag/off-road
- Noise
- Reduced compared to chippers
- Dust
- Minimized compared to grinders
- Working mechanism
- Baling woody biomass into rectangular bales
- Integrated steps
- Collection,baling,and transportation
- Noise reduction
- Minimized compared to chipping/grinding
- Dust control
- Reduced dust production at worksites
- Safety improvements
- Improved safety over traditional methods
- Automation level
- Manual operation with towing capability
- Mobility
- Tow-behind,street-legal models
- Scale of operation
- Suitable for small and large-scale operations
- Transport logistics
- Use of conventional flatbed trucks,trailers,or rail
- Operational replacement
- Can replace urban chippers
- Woody biomass compatibility
- Yes
- Particle size adjustability
- Chipping/Grinding
- Moisture tolerance
- High
- Density/particle size
- Various wood types
- Bale size
- Large rectangular
- Material handled
- Woody biomass
- Machine footprint
- Varies by model
- Shape and Size
- Rectangular bales
- Feed/Discharge Method
- Tow-behind baler
- Transport Compatibility
- Conventional flatbed trucks,trailers,or rail
- Street Legal Models
- 2510,2540,2540-C
- Ag/Off Road Models
- 2515,2545
- Bale Production Rate
- One to four bales per hour
- Noise and Dust Levels
- Reduced compared to chippers and grinders
- Safety Features
- Improved over traditional methods
- Control panel type
- Touchscreen HMI
- Integration possibilities
- Remote Monitoring,Control
- Chassis Type
- Street Legal / Ag Off-Road