Biomass baler for woody biomass collection

Optimize woody biomass management with a mobile solution that reduces noise, dust, and transportation costs by transforming biomass into high-density bales, suitable for both urban and forestry applications.

Bales Woody Biomass for Efficient Transport

The Bighorn® Biomass Baler from Forest Concepts offers an innovative approach to woody biomass collection and transportation. This mobile baling machine minimizes site disruption by packaging biomass into compact, easily transportable bales, ideal for biofuel feedstock and urban wood waste applications. Whether you’re managing forest residuals or urban vegetation debris, this baler streamlines the logistics, enabling integration with conventional transport systems and reducing costs associated with chipping. Designed with tow-behind functionality, it suits both urban and industrial operations, providing scalability across varied landscapes. Its manual and continuous operation ensures that it fits seamlessly into pre-processing and transport workflows. The Bighorn® Biomass Baler supports sustainable waste management and bioenergy production, facilitating the transformation of biomass into economically viable products while meeting environmental objectives.

Benefits

  • Lowers transportation costs by enabling the use of standard flatbed trucks and trailers.
  • Enhances site safety with reduced noise and dust compared to traditional chippers.
  • Streamlines logistics by integrating with existing recycling infrastructure.
  • Offers operational flexibility for both small- and large-scale vegetation management.
  • Simplifies downstream processing by allowing baled biomass to be ground to optimal specs.

General


Applications
Bioproducts,Forest residual biomass,Urban wood waste,Cellulosic feedstocks,Woody biomass,Biofuel
End products
Baled woody biomass,Baled forest residual materials,Baled urban wood waste,Baled cellulosic feedstock,Baled biofuel feedstock,Baled bioproduct materials
Steps before
Grind,Collection,Chipping
Steps after
Transportation,Grinding,Screening,Baling,Storage,Delivery,Packing
Input ingredients
woody biomass,vegetation management debris,powerline trimmings,oak,pine,walnut,hardwoods,forest residual biomass
Output ingredients
large rectangular bales,baled woody biomass,cellulosic feedstocks
Market info
Forest Concepts is known for designing and manufacturing innovative biomass processing equipment, specializing in engineered-to-order systems for efficiently handling and converting biomass into valuable products, earning a reputation for quality and innovation in the renewable energy sector.

Technical Specifications


Capacity
1–4 bales per hour
Mobility
Tow-behind
Transport Compatibility
Flatbed trucks / trailers / rail
Type of Biomass
Woody
Application Scale
Small and large-scale operations
Chassis Type
Street legal / Ag/off-road
Noise
Reduced compared to chippers
Dust
Minimized compared to grinders

Operating Characteristics


Working mechanism
Baling woody biomass into rectangular bales
Integrated steps
Collection,baling,and transportation
Noise reduction
Minimized compared to chipping/grinding
Dust control
Reduced dust production at worksites
Safety improvements
Improved safety over traditional methods
Automation level
Manual operation with towing capability
Mobility
Tow-behind,street-legal models
Scale of operation
Suitable for small and large-scale operations
Transport logistics
Use of conventional flatbed trucks,trailers,or rail
Operational replacement
Can replace urban chippers

Material Compatibility


Woody biomass compatibility
Yes
Particle size adjustability
Chipping/Grinding
Moisture tolerance
High
Density/particle size
Various wood types

Product type Characteristics


Bale size
Large rectangular
Material handled
Woody biomass

Physical Characteristics


Machine footprint
Varies by model
Shape and Size
Rectangular bales
Feed/Discharge Method
Tow-behind baler
Transport Compatibility
Conventional flatbed trucks,trailers,or rail
Street Legal Models
2510,2540,2540-C
Ag/Off Road Models
2515,2545
Bale Production Rate
One to four bales per hour
Noise and Dust Levels
Reduced compared to chippers and grinders
Safety Features
Improved over traditional methods

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
Remote Monitoring,Control
Chassis Type
Street Legal / Ag Off-Road