Automatic aligning and rack loading solution for xiao long bao production

Improve efficiency in food production by seamlessly aligning and loading products onto trays, ensuring precise placement and reduced handling to maintain product integrity for high-volume operations.

Automates Aligning and Rack Loading Process

The ARL-605 Automatic Aligning and Rack Loading Machine from ANKO is engineered to enhance food production lines by seamlessly integrating precision aligning and rack loading operations. This equipment stands out due to its intuitive human-machine interface, designed for minimal training and efficient handling of repetitive tasks. Ideal for applications in confectionery, bakery, and ethnic food production, it accurately aligns and loads various end-products, including dumplings, mooncakes, and pastries. The machine supports high-speed, continuous operation, processing up to 2,400 pieces per hour.

Automation plays a key role, with smart sensors triggering an emergency shutdown and siren to minimize production losses in case of abnormalities. ANKO offers flexible customization options with different tray sizes and materials, such as baking sheets and stainless steel racks, to meet specific production needs. The machine is built from durable materials and complies with hygiene standards, significantly reducing human contact with food to enhance safety. Maintenance is streamlined with a smart design that allows easy access for cleaning and adjustments.

Benefits

  • Increases production efficiency by precisely aligning up to 2,400 products per hour, minimizing manual errors.
  • Enhances food safety by reducing direct human contact during processing.
  • Quick setup times with intuitive controls reduce operational training requirements.
  • Customizable tray sizes and materials accommodate diverse product specifications and factory layouts.
  • Integrated smart sensors prevent product losses, ensuring continuous and uninterrupted production.

General


Applications
Snacks,Ethnic foods,Pineapple cake,Sweets,Dumplings,Pastry,Xiao long bao,Bakery products,Mooncake
End products
Traditional chinese mooncakes,Mini pineapple cakes,Crystal dumplings,Rice dumplings,Steamed pork xiao long bao,Mooncakes with red bean filling,Chocolate-filled pastries,Vegetarian dumplings,Pork and cabbage dumplings,Flaky pastry rolls,Soup dumplings,Taiwanese pineapple tarts
Steps before
Preparation,Forming,Filling
Steps after
Steaming,Cooling,Packing
Input ingredients
raw dough,filling ingredients,trays
Output ingredients
Xiao Long Bao,mooncake,pineapple cake,aligned food products on trays
Market info

Technical Specifications


Dimensions
4,300 (L) x 2,150 (W) x 1,800 (H) mm
Power
3.35 kW
Weight (net)
485 kg
Tray size
605 (L) x 605 (W) mm
Production capacity
Up to 2,400 pieces per hour
Automation
Intuitive human-machine interface
Tray alignment and placement accuracy
Precise automatic

Operating Characteristics


Automation level
PLC-controlled
Changeover time
N/A
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
Automatic shutdown
Energy efficiency
High efficiency
Integrated steps
Aligning and rack loading
Batch vs. continuous operation
Batch
Human-Machine Interface
Intuitive
Smart Sensor
Automated alerts

Material Compatibility


Cleanability
High
Corrosive resistance
Yes
Biological compatibility
Food-grade materials

Physical Characteristics


Dimensions
4,300 (L) x 2,150 (W) x 1,800 (H) mm
Machine Weight
485 kg (net)
Tray Size Compatibility
605 (L) x 605 (W) mm

Custom Options


HMI Type
Intuitive Human-Machine Interface
Tray Fitting
Customized with various tray options