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Maker - Product Challenge

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Vitamin gummies enrobing Equipment

Enrobing your food products means coating them with additional ingredients such as chocolate, syrup, or sugar. By automating this process you produced homogeneous results and reduce wastage. Items are fed to the enrobing machine to be fully or partially covered. Following this, a blower and an agitator combine to shake any excess coating off the individual products.

Enrobing

Chewy, sweet, and nutritious. Vitamin gummies were a couple’s attempt to get their child to take their essential micronutrients. The idea quickly caught on, and manufacturing vitamin gummies soon grew into a whole new industry.

Vitamin gummies

The coating of grains or nuts with sugar is a popular process in the manufacture of many bakery products, but traditional sugar coaters are made for large volume production and are therefore expensive and difficult. For very small batch production or for product design work, a dedicated miniature sugar coater is the perfect solution, balancing cost with rapid yet consistent results.


<h2>Small batch sugar coater for nuts and grains for product design or small batch production</h2>
The P2RE Sugar Coater from MIA Food Tech is the perfect choice for any environment where a high quality and consistent sugar coating is desired but in very small batch sizes. Ideal for use in independent bakeries, or as part of a product development line, the P2RE offers bigger machine performance in a small package.

The P2RE is designed for the sugar-coating of all nuts and whole grains, including almonds, hazelnuts, peanuts, and many more. Weighing only 30kg, the P2RE can batch coat up to 2kg of nuts in each run.

Designed for table-top mounting, the P2RE is simple to operate, and the entire drum assembly is easily tipped forward onto the included product tray when the coating is complete. Despite its smaller size, construction is all stainless and components are of the highest specification, including a copper coating drum.

The unit is easy to clean, features simple and intuitive user controls, and produces a high-quality, repeatable sugar coating every time.

Mini sugar coating machine

The traditional method for gummy and jelly production uses starch to keep the ingredients from sticking to the mold trays. But, as an organic byproduct, starch raises concerns about microbial contamination. Moreover, starch leads to coarser edges of individual sweets, lowering the quality of the end products. The use of starch presents many hygiene and cross-contamination risks, as well as efficiency, quality and financial compromises.

<h2>Make high-definition gummies that are free from starch</h2>
The ServoForm Flexi system for gummies and jellies from Baker Perkins is designed for starch-free production. Starch-free depositing is both more hygienic and economic than traditional starch mogul production for the lower throughputs that are typically required for functional, nutraceutical and healthcare markets.

The ServoForm Flexi system offers the capability to produce gummies and jellies with longer setting times. 3D, solid, striped, centre-filled and layered products with gelatin, pectin or specialized gelling agents are deposited at final solids so no drying is required, only setting/conditioning.

A unique single-piece plastic mould allows for rapid product changeovers. The strong, rigid construction provides resistance to twisting to maintain depositing accuracy and stack stability, and is designed to survive both manual and automatic handling for multiple cycles. They are temperature resistant to allow hot product and automatic washing.

Flexible Output Line For Gummies and Jellies

Tech is [was] keeping vitamin gummy manufacturers from cutting starch

Vitamin C is an essential nutrient, but the human species lost the ability to produce it biologically during the course of evolution. Instead, we source the substance either from whole foods or vitamin C manufacturing. The chemical characteristics of the natural nutrient and processed compound are the same, but supplements offer higher concentrations, especially to persons with nutrient deficiencies.

Vitamin C

Gummy candy are a very popular confectionery, because they are versatile and appeal to a wide variety of tastes. Another reason for the popularity of this delicious candy is the fact that it’s easy to produce, particularly in small quantities. For medium to large scale production of gummies, there is a multitude of gummy manufacturing equipment to help ensure that you end up with a good product.

Gummies

Baker Perkins supplies technology for the bakery, biscuit, confectionery, supplements, snack and breakfast cereal sectors, The company's production machines are based on over 100 years of experience in the field.

When the starch mogul was first introduced in the early 1900s, it revolutionized the way jellies and gummies were produced.

The machine punched a mold into a bed of starch, much like an industrial cookie cutter. The gelatinous mixture was left to set until the starch absorbed enough moisture to produce a solid.

Although gums took hours to form, the technique relatively quick method for mass-producing candies in a more-or-less consistent shape. But it didn’t come without its costs. Manufacturers now needed extra space for starch rooms and a whole new process of filling starch trays, then separating the starch from the formed candies and drying it again for re-use.

Nevertheless, the clouds of starch particles that filled the shopfloors were a step forward from the laborious hand-forming of the day.


<h3>New gummy products, old manufacturing methods</h3>
The mogul technique is still widely used today, but gummies have changed considerably over the decades. Gummy products have expanded to include medicated formulations like vitamin gummies. Meanwhile, greater awareness of the contamination risks associated with starch is prompting regulators to introduce stricter validation standards for manufacturers.

Bulk starch sitting in storage is fertile ground for microorganisms, including pathogenic ones. This raises a new set of challenges, particularly for producers of vitamin gummies. They must constantly monitor the starch for microbial contamination and treat it with radiation before using it.
<h3>The time of starch-free production technology</h3>
Baker Perkins developed a system to manufacture high-quality gummies without any starch. The syrup formula is accurately deposited into 3D molds made from food-grade material.

But besides eliminating contamination issues, removing starch from the process simplifies the operation. No tray-filling, no handling issues, and no starch drying. In addition, the system allows manufacturers to form high-definition vitamin gummies with multiple coloring possibilities.

Unlike traditional methods, starch-free production simplifies demolding while fully preserving the shape of the gums. Keith Graham, marketing manager at Baker Perkins, explained to us how the combination of the mold material, the surface finish, and a special spray solution impacts the end product. “Getting these parameters right is the key to achieving 100% demolding.”

The reasons to move past the starch mogul have been mounting for years. But, just like the time the mogul was invented, the industry needs an efficient alternative to take the leap.

Baker Perkins has roots in the same era when the starch mogul became the obvious way to produce jelly products. The next step forward is taking vitamin gummies starch-free.

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Food

Pharmaceutical

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

Eating is more than just nutrition, but we have found ways to increase the nourishing power of our foods. Nutraceuticals manufacturing, from vitamin C powder and probiotics to omega 3 oil, is a concentration of natural ingredients and health supplements that complement our diets. While dietary supplements are not quite haute cuisine, the process of extraction and purification is no less a blend of science and art.

Nutraceuticals

Find production technology for Vitamin gummies enrobing, and connect directly with leading machine manufacturers worldwide

Vitamin gummies enrobing Equipment

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Mini sugar coating machine

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