Precisely Portions and Slices Protein Products

The DSI™ 812 Compact Portioning System from JBT FoodTech brings advanced waterjet cutting technology into limited spaces, ideal for poultry, meat, and seafood processing. Operating with JBT’s exclusive electric servo pump, this system reduces energy usage by 40% compared to hydraulic systems. It leverages high-pressure waterjets for precision slicing, enhancing product yield and minimizing waste. The onboard Q-LINK™ Portioning Software and laser scanning technology ensure optimal cuts by adjusting slice strategy according to the product’s shape, thickness, and weight. Its compact footprint supports seamless integration into existing lines, accommodating up to 70% less space than traditional systems, without compromising on throughput or quality. The system is suitable for applications such as slicing chicken breast fillets, turkey strips, and salmon portions and allows for efficient reallocation of manual labor to more skilled tasks. Easy to install and maintain, the 812 is an efficient solution for processors seeking to automate their cutting operations while boosting profitability and reducing operational costs.

The post Compact high-precision waterjet portioning system appeared first on Making.com.

Portions and Inspects Tough Meat Products

The JBT X-ray Guided Waterjet Portioning System leverages the DSI™ 800 S series waterjet system with the Flexscan™ X-ray system to tackle challenging meat processing tasks like pork ribs and seafood. This dual-lane solution excels in simultaneously locating bones while accurately slicing products based on user-defined specifications. With an advanced X-ray inspection mechanism, it meticulously identifies bone locations, enabling precise portioning and sorting for a range of products, including pork rib cuts and boneless pork loins. The system handles high-speed operations typical in food processing environments, reducing manual labor and enhancing product quality. Offering cutting-edge automation, it integrates seamlessly into existing lines, featuring expandability with up to eight cutter modules. Its design includes improved ventilation to reduce waterjet mist and noise, supported by an upgraded cutter assembly to minimize maintenance requirements. Adaptable to varying throughput needs, it ensures efficient operation, optimized for energy use with a 6000 bar waterjet upgrade, bringing down costs and boosting efficiency. Constructed for durability, the system aligns with stringent food safety standards, ensuring compliance with industry norms.

The post X-ray guided waterjet portioning system for pork ribs appeared first on Making.com.

Portions and Slices Diverse Food Products

The JBT DSI™ 812 Compact Portioning System is a versatile solution specifically engineered to enhance efficiency and precision in food processing lines. Designed to meet the challenging demands of meat, poultry, seafood, and plant-based protein industries, this system stands out with its ability to consistently produce precise cuts at high speeds. Utilizing innovative waterjet technology, the system delivers superior portioning accuracy while maintaining product integrity across a variety of applications, from chicken breast fillets to vegan burger patties. With a processing capacity optimized for continuous operations, it seamlessly integrates into your existing production line, supported by advanced PLC controls for automated and remote monitoring. Constructed with high-quality stainless steel, it ensures durability and resistance against corrosion, while complying with stringent hygiene and safety standards. The system’s modular design allows for easy cleaning and maintenance via its Clean-In-Place (CIP) capability, ensuring minimal downtime and maximum productivity. For added flexibility, JBT offers customization options and engineering support to tailor the system to meet specific operational needs.

The post Meat portioning and slicing system for precision cuts appeared first on Making.com.

Portions and Trims Meat and Seafood Efficiently

The DSI™ 800 Portioning System from JBT is a state-of-the-art waterjet solution designed for high-speed, precise portioning and trimming in the food industry. Utilizing advanced scanning technology, it automatically adjusts its robotic waterjet cutting head to optimize each cut, ensuring high yield and minimal waste.

Perfect for pet food, poultry, meat, and seafood processors, it efficiently creates portioned pet food, chicken nuggets, filleted fish, and red meat filets. The system offers unparalleled versatility, handling a wide range of end-products such as pork bellies and pizza toppings, making it ideal for continuous production lines requiring high throughput.

Engineered for integration into existing operations, the DSI 800 boasts programmable adaptability to accommodate evolving product demands. Its compact design minimizes floor space requirements, while the quick-pass calibration enhances operational uptime. The addition of JBT’s iOPS® system enables real-time performance monitoring and immediate alerts, facilitating seamless automation and integration within your current setup.

Crafted from durable materials for reduced maintenance, the DSI 800 ensures efficient operation with reduced labor costs. Capable of holding up against rigorous production conditions, it is a dependable solution that maximizes productivity and yield in modern processing environments.

The post Portioning system for poultry, meat, and seafood appeared first on Making.com.

Portions and Slices Variable-Size Food Products

The DSI™ Adaptive 3D Portioning System from JBT is engineered to address the challenges of processing variable-size food products efficiently. Combining vertical waterjet cutting with intelligent horizontal slicing, this system excels in adapting to diverse product sizes, such as chicken breast fillets, pork chops, and seafood portions, thereby maximizing yield. Using an extensive library of proprietary software, it processes products by selectively slicing only when necessary, enhancing overall product yield and consistency.

Capable of high-speed, continuous operation, this automated system integrates seamlessly into food processing lines, particularly for poultry, meat, and seafood industries. Its sophisticated portioning capabilities ensure precise cuts, such as salmon fillets and diced beef, with minimal waste. The equipment operates with reduced energy consumption by utilizing advanced motor control systems, which also facilitate remote monitoring for improved operational efficiency. Constructed with durable materials for hygiene and reliability, the system supports Clean-in-Place (CIP) integration for maintenance convenience and minimal downtime. Additionally, configurable options are available to suit specific production requirements, underscoring JBT’s commitment to delivering tailored solutions alongside comprehensive engineering support.

The post 3d portioning system for meat and poultry processing appeared first on Making.com.

Automates Picking and Trimming of Residual Meat

The DSI™ Dual Robotic Harvester from JBT is an advanced automated solution designed for high-volume meat processing applications. It utilizes SCARA robots and custom vacuum end-effectors to efficiently automate the precise picking and trimming of residual meat from bones after the portioning stage. This system is especially effective for producing chicken breast fillets, pork sausages, and other protein products, ensuring maximum yield and minimal waste. Capable of integrating seamlessly with existing production lines, it works in tandem with equipment like the DSI 800 Series Portioning Systems to form a complete protein handling setup. With high-speed continuous operation, it reduces labor demands and enhances throughput, processing up to 240 picks per minute. The harvester is constructed for durability and hygiene, suitable for wash-down environments, and offers flexible configurations to meet specific process needs. It operates with a PLC-controlled system that facilitates smooth integration with new or existing material handling networks, boosting system flexibility and productivity.

The post Automated meat portioning and trimming solution appeared first on Making.com.

Scans, Optimizes, and Portions Meat Products

The DSI™ Waterjet Portioning System from JBT FoodTech revolutionizes poultry, meat, and seafood processing with advanced automation and precision. This system employs high-pressure waterjets guided by proprietary DSI Q-LINK™ software to accurately scan, optimize, and portion each product. Ideal for producing chicken breast fillets, turkey strips, beef portions, and more, it addresses critical needs in yield improvement and labor efficiency. Designed for continuous, high-speed operations, it reduces repetitive motion injuries and enhances food safety with automated control. The system is adaptable to varying production requirements, offering easy application changes at the touch of a button. Constructed for robustness and efficiency, it also supports seamless integration into existing production lines, making it an essential solution for processors aiming to maximize profit margins and product quality.

The post Waterjet portioning system for poultry and meat appeared first on Making.com.