X-ray guided waterjet portioning system for pork ribs
Optimize your poultry and meat processing with precise, efficient portioning and slicing, ensuring consistent quality and reducing labor dependency through advanced X-ray guidance and waterjet technology.
Portions and Inspects Tough Meat Products
The JBT X-ray Guided Waterjet Portioning System leverages the DSI™ 800 S series waterjet system with the Flexscan™ X-ray system to tackle challenging meat processing tasks like pork ribs and seafood. This dual-lane solution excels in simultaneously locating bones while accurately slicing products based on user-defined specifications. With an advanced X-ray inspection mechanism, it meticulously identifies bone locations, enabling precise portioning and sorting for a range of products, including pork rib cuts and boneless pork loins. The system handles high-speed operations typical in food processing environments, reducing manual labor and enhancing product quality. Offering cutting-edge automation, it integrates seamlessly into existing lines, featuring expandability with up to eight cutter modules. Its design includes improved ventilation to reduce waterjet mist and noise, supported by an upgraded cutter assembly to minimize maintenance requirements. Adaptable to varying throughput needs, it ensures efficient operation, optimized for energy use with a 6000 bar waterjet upgrade, bringing down costs and boosting efficiency. Constructed for durability, the system aligns with stringent food safety standards, ensuring compliance with industry norms.
Benefits
- Enhances cutting precision and reduces manual labor with integrated X-ray inspection and waterjet technology.
- Increases processing efficiency and throughput with a high-speed, continuous operation.
- Lowers maintenance costs and extends equipment lifespan with upgraded cutter assembly.
- Reduces workspace noise and mist, creating a safer working environment.
- Provides scalability and customization with a modular platform, adaptable to production needs.
- Applications
- Seafood,Pork ribs,Meat,Tough meat products,Poultry
- End products
- Processed chicken breast fillets,Breaded fish portions,Boneless pork loins,Precooked sausage links,Bone-in pork chops,Pork rib cuts
- Steps before
- Fresh Cut Processing,Injection,Marination,Preparation
- Steps after
- Packing,X-ray Inspection
- Input ingredients
- pork ribs,difficult meat products
- Output ingredients
- portionable meat sections,boneless pork sections
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Cutting Pressure
- 60,000 psi (4000 bar) - 87,000 psi (6000 bar)
- Cutting Method
- Waterjet
- Inspection Type
- X-ray Guided
- System Configuration
- Dual-lane
- Expandable Modular Platform
- Two,Four,Six,Eight Cutters
- Integration
- Direct integration with JBT X-ray system
- Flexibility and Growth Capacity
- Expandable
- Noise Reduction
- Enhanced Ventilation and Jet Capture
- Cutting Pressure
- 60,000 psi / 87,000 psi
- Integration Level
- Direct Integration with X-ray System
- Automation Level
- Automated Processing
- Modular Platform
- Expandable in Two,Four,Six,or Eight Cutters
- Feature Selection
- User-Selectable Products Based on Bone and Feature Location
- Ventilation and Jet Capture
- Enhanced to Reduce Mist and Noise
- Abrasion resistance
- High
- Corrosive resistance (e.g. acids)
- Yes
- Cleanability
- Easy to clean
- Biological compatibility
- Food-grade safe
- Bone detection capability
- Yes
- Expandable Modular Platform
- Two,Four,Six,or Eight Cutters
- Direct Integration
- JBT X-ray System
- Machine Footprint
- Dual-lane System
- Control panel type
- HMI / Touchscreen
- Integration with X-ray system
- Direct integration
- Modular platform
- Two,four,six,or eight cutters