Compact high-precision waterjet portioning system
Maximize your production line efficiency with a compact waterjet portioning system designed to deliver precise cuts and reduce energy consumption without sacrificing throughput.
Precisely Portions and Slices Protein Products
The DSI™ 812 Compact Portioning System from JBT FoodTech brings advanced waterjet cutting technology into limited spaces, ideal for poultry, meat, and seafood processing. Operating with JBT’s exclusive electric servo pump, this system reduces energy usage by 40% compared to hydraulic systems. It leverages high-pressure waterjets for precision slicing, enhancing product yield and minimizing waste. The onboard Q-LINK™ Portioning Software and laser scanning technology ensure optimal cuts by adjusting slice strategy according to the product’s shape, thickness, and weight. Its compact footprint supports seamless integration into existing lines, accommodating up to 70% less space than traditional systems, without compromising on throughput or quality. The system is suitable for applications such as slicing chicken breast fillets, turkey strips, and salmon portions and allows for efficient reallocation of manual labor to more skilled tasks. Easy to install and maintain, the 812 is an efficient solution for processors seeking to automate their cutting operations while boosting profitability and reducing operational costs.
Benefits
- Increases yield and profitability by optimizing cuts with precise laser scanning and intelligent algorithms.
- Minimizes energy usage, cutting costs with an efficient electric servo pump.
- Saves space with a compact design while maintaining high production capacity.
- Enhances product quality by ensuring consistent cuts and reducing human error.
- Facilitates labor reallocation by automating manual trimming tasks.
- Applications
- Seafood,Meat,Poultry
- End products
- Chicken breast fillets,Shrimp portions,Salmon fillets,Pork chops,Beef steaks,Turkey breast strips
- Steps before
- Injection,Marination,Pre-portioning Inspection
- Steps after
- Product Packing,Weighing,Bagging,Product Labeling
- Input ingredients
- raw product,poultry,meat,seafood
- Output ingredients
- portion-controlled cuts,customized cut shapes,weight and dimension targeted portions,cubes defined by weight,drop-shaped portions,length and width-controlled strips
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Footprint
- 2368mm x 1657mm
- Automation
- Computer controlled
- Waterjet power
- High-pressure waterjets
- Energy Usage
- 40% less energy than hydraulic systems
- Accuracy
- Hitting weight and dimension targets
- Installation time
- Can be installed in an afternoon
- Energy Source
- 480VAC
- Automation level
- Computer controlled consistency
- Batch vs. continuous operation
- Inline Continuous
- Cleaning method
- CIP / Manual
- Energy efficiency
- Up to 40% less energy than hydraulic systems
- Footprint utilization
- Up to 70% less footprint requirement
- Installation ease
- Can be installed in an afternoon
- Yield optimization
- Maximize yield with Q-LINK™ Portioning Software
- Flexibility in cut shapes
- Complex tailor-made cut shapes in one pass
- Onboard integration
- Onboard waterjet pump
- Scanning technology
- Onboard scanner locates fat,determines shape,thickness,and weight
- Cleanability
- High
- Corrosive resistance (e.g. acids)
- High
- Biological compatibility
- Food-grade certification
- Abrasion resistance
- High
- Density/particle size
- Variable
- Compact footprint
- Up to 70% less footprint than similar systems
- Dimensions
- 2368mm X 1657mm (93.2” x 65.3”)
- Onboard waterjet pump
- Electric servo pump,optimized for space
- Footprint
- Compact,under 2.5 meters
- Energy Consumption
- 40% less energy than hydraulic systems
- Pump Type
- Onboard electric servo pump
- Software Integration
- DSI Q-LINK™ Portioning Software
- Installation Time
- Installed in as little as an afternoon
- User Interface
- Streamlined with DSI Q-LINK™ operating system